1999 DCS Controller Dead???

cheapjeep2 · 07-19-2012, 05:34 PM

Here is what I suggest you do, go here,

http://www.buggiesgonewild.com/elect...eshooting.html

In the first post there're is a document that simply says dcs.pdf

Print that out in color and follow it step by step, the trouble shooting steps still apply even though you have converted to 48v and an alltrax. Where it says 36v on the PDF you should be checking for 48v. All other voltages will be the same.

Using this you should find you problem.

tcascario · 07-19-2012, 06:51 PM

OK I ran all the tests and its pointing me to the its. So I checked the its by connecting DVM black probe to b- and probing white wire on the its with the +probe. I got 10.43 with solenoid activated and 6.2 at full acceleration. Does this sound like I need to replace the its?

cheapjeep2 · 07-19-2012, 07:08 PM

Quote:

Originally Posted by tcascario

OK I ran all the tests and its pointing me to the its. So I checked the its by connecting DVM black probe to b- and probing white wire on the its with the +probe. I got 10.43 with solenoid activated and 6.2 at full acceleration. Does this sound like I need to replace the its?

What did you get for results in test 6 and in test 7?

tcascario · 07-19-2012, 07:47 PM

Test 6 I got 51.2v

Test 7 I got 10.4v

I hope this helps I think o am getting more confused.

tcascario · 07-19-2012, 07:48 PM

Pack voltage is 51.3 right now

cheapjeep2 · 07-19-2012, 07:58 PM

What? That is not right! Look back at the dcs.pdf document on test 6 you should see 13-15 volts. Test 7 should show 0.4-1.6 volts.

cheapjeep2 · 07-19-2012, 07:59 PM

Also when you did test 6 and 7 where did you have your meter probes?

tcascario · 07-19-2012, 08:08 PM

OK with the DVM black probe on main battery pack - for both tests and red probe touching pin contacts.

Test 6 gets 0 volts

Test 7 gets 10.4

cheapjeep2 · 07-19-2012, 08:16 PM

Those voltages are too low. I think you just found your problem.

cheapjeep2 · 07-19-2012, 08:18 PM

Your original controller is good so maybe you can sell it to recoup the cost for a new its sensor

07-19-2012, 05:34 PM	#11
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	Re: 1999 DCS Controller Dead??? Here is what I suggest you do, go here, http://www.buggiesgonewild.com/elect...eshooting.html In the first post there're is a document that simply says dcs.pdf Print that out in color and follow it step by step, the trouble shooting steps still apply even though you have converted to 48v and an alltrax. Where it says 36v on the PDF you should be checking for 48v. All other voltages will be the same. Using this you should find you problem.

07-19-2012, 06:51 PM	#12
tcascario Getting Wild Join Date: Jan 2012 Location: Southern California Posts: 81	Re: 1999 DCS Controller Dead??? OK I ran all the tests and its pointing me to the its. So I checked the its by connecting DVM black probe to b- and probing white wire on the its with the +probe. I got 10.43 with solenoid activated and 6.2 at full acceleration. Does this sound like I need to replace the its?

07-19-2012, 07:47 PM	#14
tcascario Getting Wild Join Date: Jan 2012 Location: Southern California Posts: 81	Re: 1999 DCS Controller Dead??? Test 6 I got 51.2v Test 7 I got 10.4v I hope this helps I think o am getting more confused.

07-19-2012, 07:48 PM	#15
tcascario Getting Wild Join Date: Jan 2012 Location: Southern California Posts: 81	Re: 1999 DCS Controller Dead??? Pack voltage is 51.3 right now

07-19-2012, 08:08 PM	#18
tcascario Getting Wild Join Date: Jan 2012 Location: Southern California Posts: 81	Re: 1999 DCS Controller Dead??? OK with the DVM black probe on main battery pack - for both tests and red probe touching pin contacts. Test 6 gets 0 volts Test 7 gets 10.4

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07-19-2012, 07:58 PM	#16
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	What? That is not right! Look back at the dcs.pdf document on test 6 you should see 13-15 volts. Test 7 should show 0.4-1.6 volts.

07-19-2012, 07:59 PM	#17
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	Also when you did test 6 and 7 where did you have your meter probes?

07-19-2012, 08:16 PM	#19
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	Re: 1999 DCS Controller Dead??? Those voltages are too low. I think you just found your problem.

07-19-2012, 08:18 PM	#20
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	Re: 1999 DCS Controller Dead??? Your original controller is good so maybe you can sell it to recoup the cost for a new its sensor

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