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Old 01-07-2015, 09:48 AM   #1
jfsegar
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Default EZGO Shuttle 4 - High Speed motor, lift kit, etc?

I'm potentially picking up a 2005 EZGO Shuttle 4 today (2 rows of seats + cargo bed on back). It has the 5 lug wheel pattern and I've read there is currently not a turn key lift kit available. It's a 48 volt motor. I believe it currently tops out a 13-14 mph. Is there a high speed motor option for a 48 volt ezgo? I've seen the Club Car 48 volt and EZGo 36 volt but didn't see a 48 volt ezgo yet. Or any other options to increase the speed a little?

Any help would be appreciated.

Thanks.
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Old 01-07-2015, 01:04 PM   #2
rbuggies48IN
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

Plumquick
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Old 01-07-2015, 01:54 PM   #3
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

Stock speed is 12-15 MPH and speed cost money, how fast do you want to go?

I'm pretty sure a Shuttle-4 is a series drive cart.
Here is a link to a downloadable service manual for 2001 and up that includes Shuttle-4: http://www.ordertree.com/docs/1047/E...8607G01RS_.pdf

Pack voltage determines max RPM for a series wound motor and a motor rated at 36V runs faster 48V without being harmed, but a motor rated at 48V is likely to get too hot when ran at 36V.

You are already at 48V, so increasing the pack voltage isn't a viable option.
Taller tires would increase speed, but would also reduce torque.
The differential gear ratio is 14.7:1 and changing the gears to 12.44:1 would increase speed by about 15%, but would also reduce torque.

Having your existing motor reworked by Plumquick for more speed is an option: http://www.plumquick.com/
Call them and tell them what cart you are putting it in.

Replacing your existing motor with a new motor from D&D is another option. http://www.ddmotorsystems.com/
Call them and tell them what cart you are putting it in.

Tire height, gear ratio and different motor are about the only options.

However, you can go above 48V, but that gets expensive.
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Old 01-08-2015, 02:58 PM   #4
bigbad243
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

Lets us know how it turns out, I bet it will be a sweet setup when you figure it all out!
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Old 01-09-2015, 12:47 PM   #5
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

I think I am going with the wisdom of the board- and get my snow blower going
this make much more sense!

I knew, I could get great info here

Thanks Chris
PS if ya ever need to know about prescription glasses, I will be more than happy to help. I have been an Optician going on 28 years and specialize in the hard to find glasses- Shooting, Hunting Fishing, I make a lot of glasses for Law Enforcement, Military and private contractors. I do normal industrial and dress glasses also, but have fun talking with people all over the world

PPS if you ever up at 8 central time on Saturday Morning give a listen http://1380thex.com/ we talk outdoors Hunting and fishing, I do the news

PPPS JohnnieB do you wear the same hat in the winter? I was thinking the aluminum cold transfer cold pretty quickly
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Old 01-09-2015, 02:10 PM   #6
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

Quote:
Originally Posted by csport View Post
PPPS JohnnieB do you wear the same hat in the winter? I was thinking the aluminum cold transfer cold pretty quickly
It is tinfoil, so the thermal conductivity is only about 25% that of Aluminum and the eddy currents generated by my brain waves warms it sufficiently for temperatures down to about 20°F.
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Old 01-11-2015, 01:00 AM   #7
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

I think those last 2 replies were unrelated to this thread. Here is a pic of the shuttle I bought. It actually looks like it had a lift kit installed and 20" tires with plenty of room to add taller ones. I already sold the cargo box off the back and now will work on figuring out what rear seat kit will fit. It doesn't look like the standard rear seat kit for a txt will fit.
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Old 01-11-2015, 07:51 PM   #8
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

I just looked at the motor today and it is actually a 36 volt motor. Does anyone know if that was common for shuttles? To have a 36 volt motor but run 48 volts in batteries? I know people do it for an upgrade.
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Old 01-12-2015, 07:30 AM   #9
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Default Re: EZGO Shuttle 4 - High Speed motor, lift kit, etc?

Cart motors should be labeled with a voltage range rather than a specific voltage.

The should actually be labeled with max Wattage input.


EZGO lists that motor as a replacement for the 22858G1 & 73124G02 that were historically used in 36V carts and lists 48V Shuttle 4 & 6 as well as 48V Workhorse & MPT for applicable vehicles.

Not sure what year the transition occurred, but the 48V Shuttles made in the early 2000's shared the same 73124G0x motor used by the 36V carts of the era.
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Old 10-12-2015, 08:28 PM   #10
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Default

Quote:
Originally Posted by JohnnieB View Post
Not sure what year the transition occurred, but the 48V Shuttles made in the early 2000's shared the same 73124G0x motor used by the 36V carts of the era.

Does that mean a 48v cart will run faster than the 36v, when stock?


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