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Old 08-15-2021, 08:37 PM   #1
ryan671
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Join Date: Aug 2021
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Default 1991 Club Car DS Pedal Start Restoration

Hi All,

I just purchased a 1991 Club Car, prior to me owning it, the original engine has been replaced with a Honda 614cm. After a bit of cleaning up, new fuel, replaced the shift cable, etc. The Cart runs really good .I hit 33mph on GPS and that was plenty fast. it has a 6" lift and is a lot of fun to drive.

The previous owner has cut wires, removed items, etc. The cart currently works more like a go cart. There is a key switch on/off on the dash, then a push button start. the clutch grabs a little with makes it really hard to go from Forward to reverse, it is easiest to just turn it off, switch gears, then turn it back on.

What I really want to do is restore the pedal start function, however, I am not even sure how all that works. I have watched several videos and read lots of threads on motor swaps. Some have kept the pedal start feature intact, while others have not. Those that have just give descriptions like "just hook up to this, and plug this here" I think there may have been some type of box with wires and switches that the original throttle cable went to? I am not sure as there is nothing like that in there now. If any of you could just give me a run down of how an aftermarket electric start motor is to be hooked up in a 1991 club car I would really appreciate it. TIA!
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Old 08-23-2021, 07:24 PM   #2
Springbok
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Default Re: 1991 Club Car DS Pedal Start Restoration

Here's the wiring diagram for your cart in stock configuration. The box that contains the solenoid, pedal microswitches, voltage regulator, etc. etc. should be located under the air intake on a stock Club Car, just inboard from where the battery sits.

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