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Old 06-10-2009, 07:10 PM   #1
master66
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Default anyone do a controller rebuild

I was just curious if anyone has ever tried to rebuild a stock curtis controller ? It is from a 99 EZ-GO txt series cart ,it lookes like a sealed unit but just thought I would ask the question .
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Old 06-11-2009, 07:10 AM   #2
ruredy
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Default Re: anyone do a controller rebuild

yes
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Old 06-11-2009, 07:57 AM   #3
master66
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Default Re: anyone do a controller rebuild

So I guess my dad was right ,do you happen to know where I can get any information on rebuilding one ?
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Old 06-11-2009, 08:13 AM   #4
MuayThai41
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Default Re: anyone do a controller rebuild

I'll look around and see if i have any picture of when we rebuilt mine.
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Old 06-11-2009, 08:18 AM   #5
master66
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Default Re: anyone do a controller rebuild

I really appreciate it because I ended up with a low voltage situation and burned up two stock units "mine and my buddies" before I figured it out .Is there some sort of fused link inside that typically burns out or something ?
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Old 06-11-2009, 02:03 PM   #6
MuayThai41
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Default Re: anyone do a controller rebuild

first take the cover apart and see what IS burned out. If it's anything like mine was, it will be obvious...
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Old 06-11-2009, 04:35 PM   #7
buckmanmike
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Default Re: anyone do a controller rebuild

There is a controller rebuilder that can do it for you and also raise the amperage if you would like. I can't remember the name but I'm sure a search would find it. (controllertestservices???)
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Old 06-11-2009, 04:45 PM   #8
master66
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Default Re: anyone do a controller rebuild

Now this may be a dumb question but the plastic cover that is attatched to the aluminum plate looks like it is fastened from the back with 4 threaded studs ,do you just drill those out or does the cover pry off .I didn't want to start prying and brake something .
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Old 06-11-2009, 04:55 PM   #9
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Default Re: anyone do a controller rebuild

No, don't drill them out, those are the screws that hold the internals. I pryed off the cover to mine with a couple of flatheads
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Old 06-11-2009, 05:29 PM   #10
crash12888
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Default Re: anyone do a controller rebuild

How about some pics and tutorial as you go along, might turn into a sticky for others.
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