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Old 05-19-2020, 04:24 PM   #1
stoker
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Default 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

I got a new danaher controller coming,but in mean time I would like to learn more about this cart 2010 RXV Freedom VIN 5121273.right now when you turn key to either F-N-R there is no click of big relay or electric brake movement/noise.the batt gauge swings to full scale then back to empty (batts are full charge)then little amber light on batt gauge comes on.thanks
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Old 05-19-2020, 06:47 PM   #2
molfpedal
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

Here you go stoker.
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File Type: pdf RXV 48V AC Danaher Advanced Trouble-Shooting Guide.pdf (2.68 MB, 0 views)
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Old 05-19-2020, 07:03 PM   #3
cgtech
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

The 3 main causes of what you describe are

- really, really low battery voltage (including cable & connection problems)
- failed solenoid
- Resistor control module failure

If you have the original style solenoid, you should just replace it now, whether it's bad or not, I very rarely see the original style "still working", it's a ticking time bomb.

Heres a pic of the solenoid you DO want on your danaher rxv.
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Old 05-20-2020, 09:29 AM   #4
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

Quote:
Originally Posted by cgtech View Post
The 3 main causes of what you describe are

- really, really low battery voltage (including cable & connection problems)
- failed solenoid
- Resistor control module failure

If you have the original style solenoid, you should just replace it now, whether it's bad or not, I very rarely see the original style "still working", it's a ticking time bomb.

Heres a pic of the solenoid you DO want on your danaher rxv.
looks like my solenoid is good one? 684-3681-012-12 36V/CONT..looks identical to pic:)
Is the resistor control module bench testable?Is it bolted right next to solenoid on heat sink/controller?
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Old 05-20-2020, 09:38 AM   #5
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

is this the reed switch?400-0179..can you bench test it and the black-block eyelet heat sensor.what is purpose and function of the transparent clear cylinder/light?
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Old 05-20-2020, 09:41 AM   #6
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

reed switch?
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Old 05-20-2020, 09:42 AM   #7
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

more pics
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Old 05-20-2020, 09:43 AM   #8
stoker
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

pics again
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Old 05-20-2020, 09:56 AM   #9
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

Black box is a temp sensor for the charger. Cylinder is for the led status light. Blue wire will have pack + when charger is disconnected and red wire is on pack +
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Old 05-20-2020, 10:14 AM   #10
stoker
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Default Re: 2010 VIN 5121273 RXV Freedom,need wiring diagram and troubleshoot procedure

Quote:
Originally Posted by kgsc View Post
Black box is a temp sensor for the charger. Cylinder is for the led status light. Blue wire will have pack + when charger is disconnected and red wire is on pack +
thanks,could you elaborate on what LED status does for dummies?
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