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Old 10-19-2010, 04:08 AM   #1
thadf
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Default Does service manual give cylinder specs

I have a 1989 club car and I am rebuilding the old flathead FZ340/KF82.

I was going to order a service manual if it told the cylinder tolerences, to know rather I need to bore it out or not.

So my question is does the service manual give this type of information???
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Old 10-19-2010, 06:12 AM   #2
lockman1
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Default Re: Does service manual give cylinder specs

No, the service manual only contains "general Information",

You'll need to order an "Engines and Drivetrain Components: Repair and Rebuild manual"
specifically for your KF82 engine, that should give you all the specs you need!

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Old 10-19-2010, 07:02 PM   #3
thadf
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Default Re: Does service manual give cylinder specs

Thanks Lockman.....

Do you know where I might find it?
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Old 10-19-2010, 08:05 PM   #4
lockman1
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Default Re: Does service manual give cylinder specs

Quote:
Originally Posted by thadf View Post
Thanks Lockman.....

Do you know where I might find it?
Check with Cart Parts Plus, a BGW sponsor, they may have it, or for sure they can order it!

http://www.cartpartsplus.com/

all else fails, a CC dealer.

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Old 10-24-2010, 11:54 AM   #5
Murphy
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Default Re: Does service manual give cylinder specs

I have a Maintenance & Service Manual and it gives all of the wear limitations for the flathead engine. I dont think you need anything else special.
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Old 10-24-2010, 03:22 PM   #6
lockman1
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Default Re: Does service manual give cylinder specs

Well... I don't have any info for the KF82...
So I guess, I stand corrected!

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Old 10-27-2010, 04:09 AM   #7
thadf
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Default Re: Does service manual give cylinder specs

Murphy, would you mind looking in it for me and letting me know what the wear specs are for the bore and crank??
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Old 10-27-2010, 08:32 AM   #8
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Default Re: Does service manual give cylinder specs

cylinder bore taper( top to bottom)........... .006 in. Std. 3.15 in. (80mm)

cylinder bore (out of round)............ .001 in.

piston to cylinder clearance......... .010 in.

crank pin wear....... .002 in. Std. crank pin- 1.259 in.

crank pin to connecting rod clearance....... .004 in.

crankshaft end play....... 0-0.012 in. Adjust with shims

Good Luck with the rebuild

Remember these are Wear Limitations and not design specs.

Last edited by Murphy; 10-27-2010 at 08:36 AM.. Reason: forgot something
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Old 10-27-2010, 06:34 PM   #9
thadf
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Default Re: Does service manual give cylinder specs

Thanks Murphy, this will help out.
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