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Old 04-18-2015, 06:58 PM   #1
ramptester
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Default Club Car Carryall II (DS) lifted and upgraded

My dad and I decided to purchase a gas Club Car Carryall II for the 38 acre plot of land that he likes to call "the farm". The Club Car is a 1994, and we purchased it off of Craigslist. When we got it home, we realized that it was probably not going to work well at the foothills of the North Georgia mountains, and the ride was very rough. Additionally, we have lots of hills to go up and down, and the right rear brake would lock up and slide on just the slightest incline.

We started thinking about a lift and larger tires to help with clearance and with the ride. We also decided to take out one of the rear leaf springs for ride quality, as the Carryall comes with a 4 leaf set, 3 sprung and one flat helper. The clutch was going to need some help since we were not going to upgrade the motor. Larger tires should also help with some of the bumps. Finally, we wanted a lift that we could use with front disc brakes.

I am posting several pics along the way, as the project is not yet complete. I'll try to narrate a bit as well. Here goes:








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Old 04-18-2015, 07:00 PM   #2
ramptester
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Default Re: Club Car Carryall II (DS) lifted and upgraded

we ran into the first snag with a motor to transaxle mount. It is not included in the kit we bought. We chose Jake's 6 inch double A-arm lift with disc brake and tempest wheels of 10 inches.
This is the brace


here we are without the brakes.
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Old 04-18-2015, 07:01 PM   #3
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Default Re: Club Car Carryall II (DS) lifted and upgraded




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Old 04-18-2015, 07:03 PM   #4
ramptester
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Default Re: Club Car Carryall II (DS) lifted and upgraded

we hit our second snag when we attempted to install the disc brakes. The 10 inch Tempest wheels did not have enough clearance to allow for installation.

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Old 04-18-2015, 07:07 PM   #5
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Default Re: Club Car Carryall II (DS) lifted and upgraded

soooo, off with the wheels. Jakes was kind enough to ship them back on their dime. I got all black 12 inch Specters instead with Sahara 22s. In order to decrease the number of rear springs to 3 from 4, I had to grind the center bolt down and also grind down the centering bracket a bit.




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Old 04-18-2015, 07:12 PM   #6
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Default Re: Club Car Carryall II (DS) lifted and upgraded

as she sits today:





next to her electric sister:
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Old 04-18-2015, 07:39 PM   #7
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Default Re: Club Car Carryall II (DS) lifted and upgraded

Switch your left rear and right front tires. Just to match the tread direction
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Old 04-18-2015, 08:19 PM   #8
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Default Re: Club Car Carryall II (DS) lifted and upgraded

Looks good! A cart that nice needs a v-twin!
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Old 04-18-2015, 08:38 PM   #9
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Default Re: Club Car Carryall II (DS) lifted and upgraded

Looks Awesome great job
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Old 04-18-2015, 08:49 PM   #10
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Default Re: Club Car Carryall II (DS) lifted and upgraded

Also, that extra diff support bolt was broke in 2 on my carryall. I did the super sport 6" lift on mine, didn't come with a replacement.
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