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Old 04-03-2019, 08:26 AM   #1
meyre1
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Default Cart does not run.Solenoid clicks when swtich turned to run

I know this is the EZGO forum but I was not having any luck in the other electric forum.
My 2011 Polaris Breeze is dead. When you turn the tow switch to run the solenoid clicks then noting when you push the gas pedal. All electronics on the cart work. If you disconnect the 2 small wires on the solenoid it does not click when switched to run. I have tried 2 different solenoids, 2 TIMS and 2 controllers. No error codes on the controllers. Could it be the throttle sensor at the gas pedal? It uses same one as on the EzGo RXV.
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Old 04-03-2019, 07:27 PM   #2
orangeman6
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

If the coil is getting energized before it’s supposed to (without the throttle engaged) I’d start tracing those wires backwards. Don’t know much, and know nothing about those things, but it sounds like you’ve got a stuck switch somewhere.

If you can find a wiring diagram, I’ll bet there’s people here that can help.
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Old 04-03-2019, 07:59 PM   #3
cgtech
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

Sepex carts typically have the solenoid operated by the controller, so "it clicks on" is a normal thing. That allows features like "I'll try to stop this thing if it's rolling down a hill without you on it". TIM is your enemy. Sevcon controller isn't my best friend either. If I can find the diagram, I'll post it, we used to be a dealer for polaris breeze.
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Old 04-03-2019, 11:49 PM   #4
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

Quote:
Originally Posted by cgtech View Post
If I can find the diagram, I'll post it, we used to be a dealer for polaris breeze.
I already posted the wiring diagram for the 2010, so if you can find the 2011 that would help. There are some minor changes I have noticed on the wire harness between the years.

I have been trying to assist with the troubleshooting effort as well. This was purchased as a non running cart. He has replaced the TIM and Controller with known working parts without any luck.

When the time come to convert the controller to Alltrax, I will be able to help.
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Old 04-04-2019, 07:33 AM   #5
meyre1
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

Thanks for all the help.
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Old 04-04-2019, 07:35 AM   #6
meyre1
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

That would be awesome if you can find the 2011 wiring diagram. You can also email it to me at meyre1@aol.com . I appreciate the help.
Quote:
Originally Posted by cgtech View Post
Sepex carts typically have the solenoid operated by the controller, so "it clicks on" is a normal thing. That allows features like "I'll try to stop this thing if it's rolling down a hill without you on it". TIM is your enemy. Sevcon controller isn't my best friend either. If I can find the diagram, I'll post it, we used to be a dealer for polaris breeze.
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Old 04-04-2019, 05:49 PM   #7
cgtech
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

I only have one diagram, and not even sure what year its for.
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Old 04-04-2019, 07:13 PM   #8
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

If it has fuses and relays in the same "box" by the controller its the 2011. If there are just 3 fuses then 2010
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Old 07-26-2019, 10:04 AM   #9
speedglee
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Default Re: Cart does not run.Solenoid clicks when swtich turned to run

Quote:
Originally Posted by agpfl View Post
I already posted the wiring diagram for the 2010, so if you can find the 2011 that would help. There are some minor changes I have noticed on the wire harness between the years.



I have been trying to assist with the troubleshooting effort as well. This was purchased as a non running cart. He has replaced the TIM and Controller with known working parts without any luck.



When the time come to convert the controller to Alltrax, I will be able to help.


Hi there. I am having a similar issue and am ready to convert to Alltrax. Can you help me understand the wiring changes? Also, any ideas on a replacement for the TIM?


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