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Old 03-27-2019, 04:01 PM   #1
jesse_metal
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Join Date: Jun 2013
Posts: 53
Unhappy club car electrical

I am still dead in the water with this cart i am working on and i would appreciate any help. i will start from the beginning so you get an idea of whats going on.
So i have installed a brand new motor from D&D and a brand new xct 500 pdplus controller model #48500 also a new 48 volt solenoid rated up to 650 amps with a sw180 Diode and i upgraded the battery cables to 4 gauge the batteries are 4 12 volt deep cycle truck batteries . the problem is that i cannot get any power to the controller no lights come on . i have tested the batteries with a vom and have 48. 2 volts across the pack. i have tested the solenoid and i have power to the large terminal that the main battery positive is hooked to but thats where the power stops ? .
i have nothing at the small terminals and nothing on the B+side that goes to the controller . i have power at the key switch i have 48 volts at the ignition and the switch turns on and off . i have tested the run / tow switch and it appears to be working as well when i flip the switch i can see the battery meter in the dash goes on and off so i think its working . i have tested the f&r switch and i have no power to any of the wires at the switch . now there is a red/white wire that goes on the solenoid large terminal on the main positive from the battery and i think it runs up to the f&r switch but i do not have any power there ?. i do have a Diode on the solenoid a sw180 and the small band is facing the main + from the battery . the solenoid has 4 small terminals / the top 2 terminals have 2 wires a blue and a blu/wht . the blue is on the main + side and the blu/white is on the side of B+ wire. no power to any of the small terminals now the lower has a smaller Diode installed on those terminals with the silver band facing main + from the batteries. so thats what is going on and i am really lost and need some help
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Old 03-27-2019, 04:10 PM   #2
Sergio
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Join Date: Sep 2012
Location: Charlotte, NC
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Default Re: club car electrical

I answered your other thread.
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