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Old 01-15-2023, 01:09 PM   #1
plk1222
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Default Yamaha G2 starter generator

Just recently started having starting issues, will click when the pedal is pressed but won't turnover. Being frustrated i tapped on it and it fired right up. So my question is how difficult is it to rebuild one or can you even rebuild one of these?
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Old 01-15-2023, 01:50 PM   #2
meimk
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Location: Northern Indiana
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Default Re: Yamaha G2 starter generator

Take apart, clean & wire brush the wire contact points: battery, solenoid, Starter/ generator. Hot side and grounds (old Yamahas have a history of bad grounds). Sometimes that "tap" wiggles a poor connection.
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Old 01-15-2023, 02:32 PM   #3
raydhd
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Default Re: Yamaha G2 starter generator

You can just pull the rubber piece out of the S/G and see how worn the brushes are.
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Old 02-02-2023, 04:25 PM   #4
Lochlin
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Default Re: Yamaha G2 starter generator

Yeah, brushes probably need replaced. You can replace the entire brush holder assembly for under $50. This will get you all new springs and brushes. Photo is attached but I am not sure that it's for your exact cart. If not, it will look similar.
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File Type: jpg Brush Assembly.jpg (60.8 KB, 0 views)
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Old 02-04-2023, 10:52 PM   #5
raydhd
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Default Re: Yamaha G2 starter generator

That is the kind of part I used on my G 14's SG a few years ago. Pretty sure I bought it off E Bay
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