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06-14-2014, 09:10 PM | #1 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Drive clutch not closing gap
Hi, first time posting but I already owe this forum a big "thank you"! You helped me get an electric Club Car running with previous posts.
I'm now working on a 1990 EZGO gas model that stopped moving last year. I have fuel, air and spark, the engine does start. The problem is the drive clutch does not close the gap on the belt - no matter how hard you rev the engine. The side of the clutch that should be moving can be freely rotated with a hand and I can also move it in and out with little effort but does not move when the cart is in gear. Is this something I might be able to fix myself? If so, where should I start? No experience on clutches but willing to learn. Thanks in advance for your help. |
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06-14-2014, 10:23 PM | #2 |
Gone Wild
Join Date: Jul 2013
Location: Juliette GA
Posts: 271
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Re: Drive clutch not closing gap
You'll most likely need to remove the clutch to fully find the problem. Not skilled on that year so prob need to search on clutch removal first.
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06-15-2014, 10:07 PM | #3 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Re: Drive clutch not closing gap
Thanks for responding Mcdave. I did do some research but now I think I have a different problem.
When I took a closer look I saw that the clutch was actually closing on the belt. As the clutch engaged the belt, the engine was bogging down. I've discovered the back wheels are completely locked up. So, now I think that is the issue. Got dark before I could investigate further. Any ideas on what might make both back wheels lock up? |
06-15-2014, 10:45 PM | #4 |
Gone Wild
Join Date: Jul 2013
Location: Juliette GA
Posts: 271
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Re: Drive clutch not closing gap
Doesn't sound good.. I'd jack up one side at a time and see if you can get either wheel to move. That would narrow it down to one side or the other which would be an easier fix than if it's in the differential.
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06-15-2014, 10:57 PM | #5 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Re: Drive clutch not closing gap
Thanks again. I did jack up the driver's side. That side is locked. Ran out of light -no garage in this location. I will jack up the passenger side tomorrow and see what I find.
Just a note: when this cart originally stopped running last year, the back wheels were not locked. We pushed it up a hill and then pulled it to its current location where it sat outside through a cold northeast winter. Could weather have caused something to cease up? |
06-15-2014, 11:04 PM | #6 |
Not Yet Wild
Join Date: Jun 2014
Location: Illinois
Posts: 9
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Re: Drive clutch not closing gap
Are the rear brakes locked up? That would be my first guess. Just a guess tho, easy enough to check. Hope this helps
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06-15-2014, 11:24 PM | #7 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Re: Drive clutch not closing gap
Thanks Robey. I'll see what I find out tomorrow. Will let you know.
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06-16-2014, 12:02 AM | #8 |
Gone Wild
Join Date: Jul 2013
Location: Juliette GA
Posts: 271
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Re: Drive clutch not closing gap
I have seen them when they sit for a while the pad material on the brake shoe can come a loose and jam on the other shoe locking the wheel up. Did you try forward and reverse with the motor? If this was the prob the motor should have enough power to unstick it.
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06-16-2014, 11:00 AM | #9 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Re: Drive clutch not closing gap
The cart was facing a tree so mostly I was trying in reverse. When I put in neutral, couldn't push out. First tried pulling with another cart and then with my truck. When I used the truck, the cart pivoted on the rear wheel on the drivers side and the front lifted and moved a few inches toward the drivers side. Stopped that of corse! No damage. I'll get it in the air later and see what I can find out. Really haven't tried to move in forward yet.
Really appreciate the help. |
06-16-2014, 01:02 PM | #10 |
Not Yet Wild
Join Date: Jun 2014
Posts: 43
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Re: Drive clutch not closing gap
Ok, I have verified that neither rear wheel moves. At my next opportunity I will take off the wheels to see what's inside.
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