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Old 09-09-2015, 08:15 PM   #11
Sergio
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Default Re: Obc troubleshooting

Put the FNR in the position the reverse buzzer is working.

Remove the MCOR 2-pin connector and put a large paper clip jumping the harness socket.

With the key ON you should have +48v at the paper clip.

Press the pedal and if the controller is working, the solenoid circuit should activate.
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Old 09-09-2015, 10:11 PM   #12
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Default Re: Obc troubleshooting

Thanks again ,I will do this tomorrow and post back results
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Old 09-10-2015, 11:18 AM   #13
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Default Re: Obc troubleshooting

Sergio,jumped with paper clip,no click,no go, have 48 volt on blue wire
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Old 09-10-2015, 11:35 AM   #14
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Default Re: Obc troubleshooting

You mean the blue wire at the MCOR 2 pin connector right?

It looks like the controller is bad.

Does the cart offer any resistance and the buzzer beeps when you push it (walk away break)?
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Old 09-10-2015, 11:41 AM   #15
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Default Re: Obc troubleshooting

Yes blue wire at mcor,have not pushed,test yet,last person who worked on this cart,installed new controller,and did not fix problem(I was told),but I don't know if obc was bypassed at same time....
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Old 09-10-2015, 05:57 PM   #16
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Default Re: Obc troubleshooting

If I get a new controller ,do I keep obc bypassed?
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Old 09-10-2015, 06:21 PM   #17
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Default Re: Obc troubleshooting

The controller has no affect on the OBC, so assuming the pack had enough voltage to start the charger relay, and it only worked after the by-pass, the OBC is bad.

Unless you can get a good deal on an OBC, you may be better off leaving the by-passes in place and getting a smart charger.
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