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Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV. |
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05-16-2017, 05:12 PM | #1 |
Not Yet Wild
Join Date: May 2017
Posts: 4
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91 ezgo marathon oil tank cracked
my `91 ezgo marathon 2cycle has a cracked oil tank and of course you can not get one anymore so i have to remove the tank and oil injection system. my question is does anyone have a step by step process i can follow so i can make sure i remove everything and also not lock up my motor. i know to use a 6mm bolt or screw to plug the top of intake but how long of one. any help would be much appreciated thanks in advance
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05-16-2017, 05:41 PM | #2 |
Test before replacing
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,489
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Re: 91 ezgo marathon oil tank cracked
Just long enough to seal the intake. You don't want it hanging down in to disrupt the flow.
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05-16-2017, 08:31 PM | #3 |
Not Yet Wild
Join Date: May 2017
Posts: 4
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Re: 91 ezgo marathon oil tank cracked
Ok thanks. Any tips on what I actually need to remove or plug after removal of oil tank and pump etc?
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05-16-2017, 11:15 PM | #4 |
Getting Wild
Join Date: May 2016
Posts: 122
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Re: 91 ezgo marathon oil tank cracked
Unbolt the pump from the fan cover. Pull the hoses from the tank to the pump and the pump to the intake. Remove the cable from the carb to the pump. Remove the tank. That should be it. It is a fairly simple system (that often fails). Premix is much easier and gives you some peace of mind.
And while you are in there removing useless junk, go ahead and remove the governor if it is still hooked up. Haha |
05-17-2017, 07:00 AM | #5 |
Not Yet Wild
Join Date: May 2017
Posts: 4
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Re: 91 ezgo marathon oil tank cracked
Thanks for the info. Yep governor is definitely coming off lol!!! Gonna try and knock it out this weekend
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05-17-2017, 07:53 AM | #6 |
Nincompoop Club Member
Join Date: Jun 2016
Location: Idaho
Posts: 1,177
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Re: 91 ezgo marathon oil tank cracked
I'd say that oil tank did you a favor, 3/8" to 1/2" long for the plug bolt will be fine. And yeah get rid of that governor too, I took mine off after the first 15 minutes I owned it when I realized how easy it was. Wish my Yamaha G1 was as simple to remove, I still haven't done that one yet and it's waaay to slow
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05-17-2017, 03:28 PM | #7 | |
Gone Wild
Join Date: Jun 2015
Location: NW Iowa
Posts: 1,669
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Re: 91 ezgo marathon oil tank cracked
Quote:
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05-17-2017, 06:20 PM | #8 | |
Nincompoop Club Member
Join Date: Jun 2016
Location: Idaho
Posts: 1,177
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Re: 91 ezgo marathon oil tank cracked
Quote:
I've heard of hooking the two cables together but haven't came up with a way to do that either, Thanks though |
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05-18-2017, 10:14 AM | #9 |
Gone Wild
Join Date: Jun 2015
Location: NW Iowa
Posts: 1,669
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Re: 91 ezgo marathon oil tank cracked
Another option it's connecting throttle cable directly to carb
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05-19-2017, 08:49 AM | #10 |
Nincompoop Club Member
Join Date: Jun 2016
Location: Idaho
Posts: 1,177
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Re: 91 ezgo marathon oil tank cracked
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