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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 09-24-2015, 03:16 PM   #21
crash test dummy
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Default Re: Some Assembly Required

i went with the rivets also .. the kit includes the ezgo name plate nuts

check out my 97 ezgo build
http://www.buggiesgonewild.com/elect...old-build.html
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Old 09-24-2015, 03:48 PM   #22
MudHog
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Yamaha
 
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Default Re: Some Assembly Required

Thanks guys. I was planning rivets on the floorpans, but might just stick with rivets. I got plenty rivets in the shop already so I won't have to buy any. Which rivets require a special tool,
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Old 09-24-2015, 03:54 PM   #23
crash test dummy
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Default Re: Some Assembly Required

the 1/4" bigens ...



1/4" rivets at the bottom of the body, just use the standard ones made for the dash. They work fine. As for the others, if I remember... 7 sm black across the dash, 2 sm blk behind the nameplate, dont forget the dust cover, 2 silver lrg flange for lower part of front cowl, 4 blk lrg flange for skirts, 4 slvr lrg flange for hinges, 5 sml silver lower body at floor, 1 silver at top center front of body.
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Old 09-24-2015, 07:59 PM   #24
jakesnake27
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Default Re: Some Assembly Required

Quote:
Originally Posted by crash test dummy View Post
Crash, you gotta tell me when you go off and start build threads in areas I don't frequent!
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Old 09-24-2015, 08:29 PM   #25
crash test dummy
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Default Re: Some Assembly Required

not an ezgo guy but it was a steal and made $1300 ... got 3 in the works 01 ds gas (my show cart), 85 36v ds, 48v ds 02
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Old 09-24-2015, 08:37 PM   #26
jakesnake27
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Default Re: Some Assembly Required

Nice flip!
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Old 09-27-2015, 08:21 PM   #27
MudHog
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Yamaha
 
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Default Re: Some Assembly Required

Weekend progress: all threaded holes in frame have been drilled and tapped. Whomever disassembled the cart cut some of the bolts with a torch. The four holes for the ITS had to be drilled and tapped. There are two 1/4" bolt holes on the rear facing side of the middle crossmember up against the frame rails. My drill doesn't get good alignment to drill so I will play these out once I get the seat frame piece. Worst case is I drill new holes and use a nut on the backside.

Got the ITS pulled apart and cleaned it up. Then I painted the ITS bracket. Will install Tuesday afternoon.

I need to order my parts before any major progress comes.
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Old 09-28-2015, 07:54 AM   #28
jakesnake27
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Old 09-29-2015, 08:06 PM   #29
MudHog
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Default Re: Some Assembly Required

Did some touch up painting from where I grinded the bolts for drilling out tonight. Also got the upper and lower floorpans cleaned up and washed. Will paint the lower floorpan later this week or weekend. I got the front spring to clean up and noticed one had more arc than the other. Is this normal? The only numbers I can read on them is on the band that wraps around the spring pack and both have 099 on them. Length wise, they are the same as one another.

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Old 09-29-2015, 09:12 PM   #30
MattFX4
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Default Re: Some Assembly Required

Quote:
Originally Posted by MudHog View Post
Did some touch up painting from where I grinded the bolts for drilling out tonight. Also got the upper and lower floorpans cleaned up and washed. Will paint the lower floorpan later this week or weekend. I got the front spring to clean up and noticed one had more arc than the other. Is this normal? The only numbers I can read on them is on the band that wraps around the spring pack and both have 099 on them. Length wise, they are the same as one another.

No, I replaced all the leaf springs on my txt build and the two new ones I installed were exactly the same. I'm pretty sure one of yours is bent.
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