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Old 03-22-2011, 12:18 PM   #1
Cheekstaxi
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Default Wire from directional switch to terminal S2 getting very hot!

Well I am a newbie to this forum, I ve got a 1996 EZGO and the wire from the directional switch to motor terminal s2 is getting extremely hot. ive replaced it with a heavier wire, and that melted. please let me know on what to check. if this is a common problem then what should be done next
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Old 03-22-2011, 05:07 PM   #2
Cheekstaxi
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Default Re: Wire from directional switch to terminal S2 getting very hot!

well took apart the motor and found that the magnets exploaded
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Old 03-22-2011, 06:06 PM   #3
gornoman
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Default Re: Wire from directional switch to terminal S2 getting very hot!

Ouch!

Welcome to BGW!

Too bad it was under these circumstances.
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Old 03-23-2011, 05:59 AM   #4
crash12888
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Default Re: Wire from directional switch to terminal S2 getting very hot!

Get in touch with this guy, he might be able to help.

http://www.buggiesgonewild.com/elect...tml#post539133
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Old 03-23-2011, 06:20 AM   #5
roady89
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Default Re: Wire from directional switch to terminal S2 getting very hot!

Quote:
Originally Posted by Cheekstaxi View Post
well took apart the motor and found that the magnets exploaded
WOW! Thats extraordinary....considering there are not any magnets in the motor.

Most of the time that stuff starts with a bad connection somewhere. Either the cable itself, loose connections or the F/R contacts....or internally in the motor. When you get it fixed make sure the F/R contacts are good.
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Old 03-23-2011, 08:32 AM   #6
scottyb
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Default Re: Wire from directional switch to terminal S2 getting very hot!

When you upgrade cables you should do the full set not just the one that got hot.
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Old 03-23-2011, 06:18 PM   #7
Cheekstaxi
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Default Re: Wire from directional switch to terminal S2 getting very hot!

Got the motor back today from being rebuilt, hooked everything back up, drove it wire still extremely hot!!!! will having it lifted with dirt tires (for a quad) to do with it?
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Old 03-24-2011, 03:47 PM   #8
padodgens
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Default Re: Wire from directional switch to terminal S2 getting very hot!

I am working on a cart with the same problem. Initially burned the f/r swith b connection. Replaces the f/r switch with a beefed up model. Also rewired with number 4 wires.(complete). S2 terminal melted after about 12 miles of operation. Motor is a purple PlumQuick.
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