lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO
Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV.



Post New Thread  Reply
 
Thread Tools Display Modes
Old 12-26-2016, 08:26 PM   #1
WVCartMan
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2016
Location: Hedgesville, WV
Posts: 19
Default 83 Marathon 2PG Engine Hoist

Hi All,

OK, I need to pull my engine and rebuild/repair my clutches and I should be good to go.

It's clear that the engine needs to come out from the top, but it will need to shift forward before it will clear the body.

I have read online that there is an adapter to be used when pulling the engine, but I can't find an example of one so that I can make up something that will work.

I have a hydraulic engine hoist in the shop, but I need a good way to hook up to the engine to lift it out.

Does anyone have a drawing or picture of one that I could use as a go-by?

I figured that asking here is better than winging it on my own and screwing something (me) up through trial and, my old friend, "Error"!

Thanks for the help,

Chuck
WVCartMan is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 12-26-2016, 08:41 PM   #2
BrewCityMusic
Hammer Down !!!!
 
BrewCityMusic's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Lake Geneva, WI
Posts: 2,681
Default Re: 83 Marathon 2PG Engine Hoist

With the clutch that 2PG engine weighs in at around 50lbs, pull the cables, fuel lines, unplug the wires to the engine, roll the belt off, drop the exhaust, unbolt it and lift it out by hand - that's the fastest, easiest way
BrewCityMusic is offline   Reply With Quote
Old 12-26-2016, 08:45 PM   #3
cart around
Test before replacing
 
cart around's Avatar
E-Z-GO
 
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,495
Default Re: 83 Marathon 2PG Engine Hoist

I left the belt on the drive clutch to use as a handle. Grab the front, and lift it right out.
cart around is online now   Reply With Quote
Old 12-27-2016, 07:07 AM   #4
racin161
Gone Wild
 
Join Date: Feb 2011
Posts: 1,515
Default Re: 83 Marathon 2PG Engine Hoist

I remove the starter with cables attached place it over the front by the f/r shiftier. Then insert a piece of 1/2" rod in the starter bracket holes and now you have a handle.

LOU
racin161 is offline   Reply With Quote
Old 12-27-2016, 10:28 AM   #5
WVCartMan
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2016
Location: Hedgesville, WV
Posts: 19
Default Re: 83 Marathon 2PG Engine Hoist

Thanks guys,

Knowing the approximate weight is a big help, I would have thought it would have been heavier.

With it only being about 50#, the idea of 1/2" all-thread with nuts on either end as stops seems to be a good idea. I can weld a short piece of chain to the middle of the all-thread for attachment to the hydraulic engine lift. This should keep it from shifting while suspended and make it easier to handle.

If I go this way I'll send pictures of what I do so that you can see.

While it only weighs 50#, I'm 65 years. I think that leaning over and putting that strain on my back is not a great idea for me. Once I get it up on the bench, shifting it around will be no problem.

Again,

Thanks for all the help!

Chuck
WVCartMan is offline   Reply With Quote
Old 12-29-2016, 07:34 PM   #6
racin161
Gone Wild
 
Join Date: Feb 2011
Posts: 1,515
Default Re: 83 Marathon 2PG Engine Hoist

Hay Chuck ! how do you think I know about this crap ?? I'm a young 67

LOU
racin161 is offline   Reply With Quote
Old 12-30-2016, 08:03 AM   #7
WVCartMan
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2016
Location: Hedgesville, WV
Posts: 19
Default Re: 83 Marathon 2PG Engine Hoist

Thanks LOU,

Now I feel MUCH better!

I replied in my other thread with a couple of pictures and some more questions, FYI.

Again, my thanks
WVCartMan is offline   Reply With Quote
Old 01-05-2017, 12:40 PM   #8
WVCartMan
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2016
Location: Hedgesville, WV
Posts: 19
Default Re: 83 Marathon 2PG Engine Hoist

Hey all,

Thought I should upload a picture of the engine hoist I threw together for those who come to this thread looking for an idea.

Below is what I slapped together. 1' of 1/2" all thread (trim length to fit), nuts, washers and 2' of 3/8" chain.

Install through the starter/generator mounting bracket holes.

With it I can offset the chain as needed to clear the body for removal/install or set it for balance in the center of the motor.

If you don't want to bench press the engine in and out, this works pretty well.

Hope this helps.

Chuck
Attached Images
File Type: jpg IMG_0891.jpg (185.0 KB, 0 views)
WVCartMan is offline   Reply With Quote
Old 01-05-2017, 12:44 PM   #9
WVCartMan
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2016
Location: Hedgesville, WV
Posts: 19
Default Re: 83 Marathon 2PG Engine Hoist

Also, without the chain it makes a good handle for the top of the motor as well.
WVCartMan is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO




Similar Threads
Thread Forum
1984 ezgo marathon engine replacement to atv engine Gas EZGO
88 Marathon engine ID please Gas EZGO
92 ez go marathon engine Gas EZGO
EZ GO Marathon with 377 Ski Doo Engine Members Rides
Big Block Engine Hoist Big Block Talk!


All times are GMT -5. The time now is 04:44 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.