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02-28-2009, 10:17 PM
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#1 |
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Happy Carting
 Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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2001 carryall 1 rehab
Awhile back I got a pair of carryalls.... the little shorty is one I'm rehabbing now. It came on 3 flat tires and a front axle on the ground.... blown motor. A thoroughly abused golf course maintenance cart ......
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02-28-2009, 10:26 PM
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#2 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2001 carryall 1 rehab
Yesterday bh and I stripped the cargo box , seat frame, and cowl from it and turned the pressure washer on it
 Then i went to the Aluminum etching cleaner and more washing......after it dried I rolled it into the shop and pulled the motor...The empty canvas looks like this  |
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02-28-2009, 10:45 PM
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#3 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2001 carryall 1 rehab
Today I replaced the front end bushings. These are the little rubber or neoprene bushings CC uses at all of the pivot points in it's A arm front end. If you have a sloppy CC front end or you jack up the wheel and it easily moves around .... these little neoprene bushings are the culprits.
There are 4 pivot points on each side. Each pivot point has a 2 piece bushing. The 4 in the leaf spring are rubber the rest are neoprene. These are simple to replace with hand tools and a solid mounted vice for pressing the new ones in. I also suggest the use of a grinder with wire wheel to clean up the bolts and parts for reassembly.... |
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03-01-2009, 01:49 PM
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#4 |
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Not Yet Wild
Join Date: Jan 2009
Posts: 35
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Re: 2001 carryall 1 rehab
right on! makes me want another!!
i have a 99 carryall 1 and the starter ended up being wired wrong. picked it up for 200.00 and he helped me load it. how much did you get yours? |
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03-08-2009, 10:20 AM
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#5 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2001 carryall 1 rehab
WHat a deal josh....I got a a cart like that once ..... I think everybody gets 1 if they look long enough
Here is a bit more progress....some bondo,fiberglass cloth, and a spray can for the gouges and extra holes in the front cowl....  |
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03-08-2009, 11:15 AM
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#6 |
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Not your usual outlaw
Join Date: Oct 2008
Location: Near Lake Geneva, WI
Posts: 20,054
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Re: 2001 carryall 1 rehab
Looks good Scotty! Are you rebuilding the stock motor?
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03-08-2009, 11:30 AM
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#7 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2001 carryall 1 rehab
Funny you asked
 I put an older motro 290 in it and the whole 'forward for reverse thing' aint gettin' it ... so now am in process of rebuilding the original......dis-assembly will take place this afternoon. We will mic all cylinder and crank and see what we have to do to get this little shorty going....... |
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03-08-2009, 11:41 AM
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#8 |
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Gone Wild
Join Date: Apr 2008
Location: Wichita, KS
Posts: 1,530
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Re: 2001 carryall 1 rehab
Looking good!
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03-09-2009, 12:27 PM
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#9 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2001 carryall 1 rehab
It looks like this.....
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03-09-2009, 12:46 PM
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#10 |
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Gone Wild
Join Date: Jul 2008
Location: Reddick IL
Posts: 11,220
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Re: 2001 carryall 1 rehab
That is cleaning up real nice, don't be sniffing that stuff in the drink holder.
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