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Old 09-11-2015, 01:01 PM   #1
tripflex
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Join Date: Sep 2015
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Question Electric Motor Repair Wire to Lug Connection

Hey guys, I purchased a '96 G16E about a week ago and have been slowly taking it apart and rebuilding it get it into working shape.

I took it out the other day and after hitting a large bump I think I ended up giving it enough shock to break the connection between the lug on the motor and the coil inside the motor.

Can't post pictures yet, see attachments

I tore apart the entire motor and everything looks pretty good, brushes are in good shape, just need to repair the connection to the lug:

Can't post pictures yet, see attachments

My first guess is that the inside of the motor will be getting very hot, and as such my first assumption was that using solder would not be a good idea (you can see some I was testing with in the pictures that will be removed).

Can anybody please help me with figuring out a way to make this connection so I can go ahead and finish rebuilding the motor? I don't have a welder (mig or any other) but i'm not apposed to buying one (this is how I get all my new toys!) .... but that also means needing gloves, mask, and I was hoping to find another way to do this.

Thanks everyone for your help in advance!
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Old 09-11-2015, 02:36 PM   #2
Volt_Ampere
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Default Re: Electric Motor Repair Wire to Lug Connection

You are correct. Solder won't hold. I think you need to weld or braze them.
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Old 09-12-2015, 10:42 AM   #3
rib33024
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Default Re: Electric Motor Repair Wire to Lug Connection

Here's a thread about this fix


http://www.buggiesgonewild.com/elect...-windings.html
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Old 09-12-2015, 11:39 AM   #4
smallblock450sl
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Default Re: Electric Motor Repair Wire to Lug Connection

I'm cunfused, witch happens alot latley Can't tell from the picture's. Is it the "feild stud" or the "brush" stud that came undone?
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