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Old 10-12-2015, 09:16 PM   #1
denny1220
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Default Yamaha g22e

I am working on a 2004 g22e for a customer. While driving the cart it quits. I reset the run tow switch and the cart will run again for a while them quits. Reset the switch and the cart will run again
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Old 10-12-2015, 09:27 PM   #2
cgtech
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Default Re: Yamaha g22e

Check battery condition first. Clip meter to battery mains and observe lowest voltage when failure occurs.
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Old 10-12-2015, 09:29 PM   #3
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Default Re: Yamaha g22e

The batteries are 2 months old they all read 8.4 volts
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Old 10-12-2015, 09:30 PM   #4
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Default Re: Yamaha g22e

Quote:
Originally Posted by denny1220 View Post
The batteries are 2 months old they all read 8.4 volts
They all read 8.4 when the failure occurs? (not before or after)
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Old 10-12-2015, 09:33 PM   #5
denny1220
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Default Re: Yamaha g22e

Yes all voltage is very good I just reset the run tow switch and the cart will run for a short time
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Old 10-12-2015, 10:01 PM   #6
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Default Re: Yamaha g22e

What is the overall pack voltage during the failure? (the moment the cart cuts out, not before or after). I know no one can test 6 batteries individually during the instant of a failure. I have to start at the basics, and work our way into more tests as the first ones are passed.
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Old 10-12-2015, 10:05 PM   #7
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Default Re: Yamaha g22e

Heres the wire diagram with controller pinout.
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File Type: jpg IMG_20150818_123841_001.jpg (71.4 KB, 0 views)
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Old 10-12-2015, 10:21 PM   #8
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Default Re: Yamaha g22e

I will get back to you tomorrow thanks
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Old 05-07-2021, 02:13 PM   #9
HortechMaint
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Default Re: Yamaha g22e

denny1220, did you ever figure out what was happening with the G22?
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Old 08-25-2021, 03:30 PM   #10
stevierayt9
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Default Re: Yamaha g22e

I just had this issue with a 2006 G22E. I found 1 bad cable on my battery pack and replaced it. Problem has since gone away.
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