|
Electric Club Car Electric DS, and Precedent golf cars |
|
Thread Tools | Display Modes |
03-02-2019, 03:35 PM | #1 |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Solenoid powered when shifted to forward
Hello everyone, new to the site. I’ve searched and searched all over looking for answers but haven’t been able to find anything on my issue. I just had a cart given to me and I’m trying to get the thing working. Previous owner could not fix it and wanted it gone. It is a 1999 DS Club Car 48V. Serial number A9920-763585. It is a series cart with shift lever by right leg. I’ve tested batteries, they are good. Resting voltage is about 52V. I’ve checked the V-glide and it seems to be working properly. Looks like all micro switches were just replaced. The 3 on shifter and the one in V-glide. When the key is switched on, and the cart is shifted to forward, the solenoid engages and the resistor gets really hot. When I press the throttle, the solenoid releases. When put in reverse, the buzzer sounds but the solenoid doesn’t click. I’ve looked over the wiring schematic and everything seems to be wired correctly. I’m just new to these things and don’t want to start throwing parts at it. I’m a mechanic so I have most of the proper tools for testing and repairs, just need help pointing me in the right direction. Sorry for the long thread and thank you for any help! It’s much appreciated
|
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
03-02-2019, 04:17 PM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
|
Re: Solenoid powered when shifted to forward
Recheck the micro switch in the Vglide.... should be open when pedal is up and closed when the pedal is down.
|
03-02-2019, 05:02 PM | #3 |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Re: Solenoid powered when shifted to forward
The V glide was removed when I got it but the new micro switch was already installed. When the pedal is NOT pressed the V-glide arm is pressing the micro switch. When the pedal IS pressed it is no longer touching the micro switch.
|
03-04-2019, 05:53 PM | #4 |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Re: Solenoid powered when shifted to forward
Anyone else have this issue before?
|
03-04-2019, 06:22 PM | #5 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Solenoid powered when shifted to forward
All of your issues are related to incorrectly connected micro-switches.
The micro-switch in the VGlide should be using the N.C. contacts, if it is a 3 terminal micro-switch, You want to use the terminals on each end (not the one in the middle). Also verify the wires and the micro-switches on the FNR are in the proper location (1, 2 and 3), use the diagram below: |
03-05-2019, 04:06 PM | #6 |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Re: Solenoid powered when shifted to forward
Quote:
|
03-05-2019, 04:14 PM | #7 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Solenoid powered when shifted to forward
It is probably the wrong micro-switch, N.O. instead of a N.C. switch.
Disconnect those 2 wires from the micro-switch and put your meter on continuity test. Test the continuity on the micro-switch with the pedal UP and after you move the pedal enough to release the lever on the micro-switch. |
03-05-2019, 04:56 PM | #8 | |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Re: Solenoid powered when shifted to forward
Quote:
|
|
03-05-2019, 05:02 PM | #9 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Solenoid powered when shifted to forward
|
03-05-2019, 05:16 PM | #10 |
Not Yet Wild
Join Date: Mar 2019
Posts: 11
|
Re: Solenoid powered when shifted to forward
Yes sir just pulled the v-glide out and pulled the switch off. Green was on N/O and blue was on common. I’ll get a new one ordered and see what happens. Hopefully I don’t have anymore issues after that but I may still have questions. Thank you very much for the help! I’m lost on these things and a lot of you guys have much knowledge on this forum.
|
|
|
Similar Threads | ||||
Thread | Forum | |||
turbo edition will start in neutral but grinds and turns off when shifted in gear. | Gas Yamaha | |||
Solenoid not engaging with Forward / Reverse switch? (Solenoid is good) | Electric EZGO | |||
Rear End Grinding after cart shifted into Reverse | Gas EZGO | |||
1991 Club Car Starts When Shifted Into Gear | Gas Club Car | |||
How many AMPS is a Gas Powered EZGO solenoid? | Gas EZGO |