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Gas Club Car Gas DS, and Precedent golf cars |
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11-08-2014, 10:26 AM | #1 |
Getting Wild
Join Date: Jul 2010
Posts: 125
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club car ds rear end locked up, rebuild?
I took locked up rear end assembly out drained oil
https://www.dropbox.com/s/mmfrw55mf6...43.34.jpg?dl=0 took out the 10 bolts holding the axle tube on and they came off easy removed the bolts holding the case together,tapped with a dead blow hammer till it separated https://www.dropbox.com/s/0jr2eb13z8...55.51.jpg?dl=0 https://www.dropbox.com/s/0zcsxtqn7c...04.44.jpg?dl=0 once the case is separated I can see the bearings cage missing and all bearings are to one side on this shaft. https://www.dropbox.com/s/0ffmh32xuo...21.18.jpg?dl=0 I was thinking I was looking for stuck synchros,i do have a gear puller and access to a press 1.where are the synchros? 2.as long as I'm in here, what should I be replacing? part #s would be helpful or any sponsors have a parts diagram? Thanks |
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11-08-2014, 10:50 AM | #2 |
What the ....?
Join Date: Jan 2007
Location: Hemingway, S.C.
Posts: 15,236
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Re: club car ds rear end locked up, rebuild?
Stating the year of the cart would help... but, I can already tell it's a pre-97 trans.
This is from a 1995 IPL: (click pics to expand, or right click to save) img087.jpg img088.jpg |
11-08-2014, 01:22 PM | #3 |
Getting Wild
Join Date: Jul 2010
Posts: 125
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Re: club car ds rear end locked up, rebuild?
thanks! yea it is pre 91,has the side valve engine.
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11-08-2014, 01:39 PM | #4 |
Getting Wild
Join Date: Jul 2010
Posts: 125
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Re: club car ds rear end locked up, rebuild?
I do not think that is the right diagram,mine is different.
Thanks |
11-08-2014, 01:55 PM | #5 |
Getting Wild
Join Date: Jul 2010
Posts: 125
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Re: club car ds rear end locked up, rebuild?
I found a parts diagram,it is not the transmission I was looking for but the drive unit. I haven't got into the transmission yet.
Thanks |
11-08-2014, 01:58 PM | #6 |
What the ....?
Join Date: Jan 2007
Location: Hemingway, S.C.
Posts: 15,236
|
Re: club car ds rear end locked up, rebuild?
Ummm... OoooKaay?
Here is an 84 to 91 diagram, and all of the part numbers are the same! http://www.golfcartpartsdirect.com/Category/79 |
11-08-2014, 02:04 PM | #7 | |
What the ....?
Join Date: Jan 2007
Location: Hemingway, S.C.
Posts: 15,236
|
Re: club car ds rear end locked up, rebuild?
Quote:
the diagram (and part#'s) I posted earlier were for the lower unit (transaxle) the upper unit is the transmission! (the Club Car illustration is goofy about not specifying that!) I think...? |
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12-07-2014, 02:10 PM | #8 |
Getting Wild
Join Date: Jul 2010
Posts: 125
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Re: club car ds rear end locked up, rebuild?
Thanks
replaced 2 bearings and it is working great. |
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