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09-09-2010, 04:55 AM
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#1 |
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Yamahaulin' CC Rider
Join Date: Jul 2010
Location: Altadena, CA
Posts: 684
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G2 Rebuild Pics
For nearly 2 years I've been rebuilding the G2a that I bought from work. It's still a work in progress, but I thought I'd share some of the pics.
The album is at http://www.buggiesgonewild.com/membe...2-rebuild.html Thanks to all at BGW for the priceless information I've found here! I wish I had known about this site when I started... If you see anything I've done wrong, please don't hesitate to point it out. Enjoy! I sure have been! PS - Yes, I'm also restoring the CC pictured at left. Got it from work also. It's photo album is at http://www.buggiesgonewild.com/membe...e-s-carts.html |
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09-09-2010, 08:00 PM
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#2 |
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Admin/Moderator
 Join Date: Dec 2006
Location: Ohio
Posts: 18,046
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Re: G2 Rebuild Pics
Looks like you are doing a fine job.
 The drive belt looks a bit loose to me in this pic.  |
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Ron
 PLEASE VISIT Our Sponsors * BGW GEAR The Store The G2 Project * Swing Arm Drop & Repair * Geep1 Project |
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09-09-2010, 11:34 PM
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#3 |
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G8 Specialist
Join Date: Jun 2009
Location: Phoenix
Posts: 7,799
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Re: G2 Rebuild Pics
Steve, just looked at your photos. Your car looks great!! Yes, you can paint the plastic shrouding on the motor. I did 900 mi. ago. You came along way with that thing, love to see carts brought back from the scrap heap!! You've given it another life!!
$60!! You stole that thing! |
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09-10-2010, 01:50 AM
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#4 |
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Yamahaulin' CC Rider
Join Date: Jul 2010
Location: Altadena, CA
Posts: 684
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Re: G2 Rebuild Pics
Thanks for the kind words! It has a long way to go, but I'm lovin' every minute of it!
I do need to replace the drive belt, along with the main spring in the primary clutch. Now I'm tempted to pull the engine and paint the shrouding. That looks awesome! I'll add more pics as progress is made... |
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09-14-2010, 09:22 PM
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#5 |
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gone yamaha!
Join Date: Sep 2008
Location: ontario, canada
Posts: 1,424
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Re: G2 Rebuild Pics
very nice and clean under there steve! did you paint the clutch cover? looks nice
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09-14-2010, 11:45 PM
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#6 |
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Yamahaulin' CC Rider
Join Date: Jul 2010
Location: Altadena, CA
Posts: 684
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Re: G2 Rebuild Pics
Thanks, all! I'm having a blast with this little buggy!
I still have some paint work to do on the frame, and some minor plastic repair on the body, but it's coming along. I picked up a plastic welder from Harbor Freight, and I'm getting the hang of it. The clutch cover was painted with aluminum paint, along with all the small steel parts. I'm currently installing new seat covers, and new foam in the seat bottom. After that, I can finally start driving it. Woo-hoo! |
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09-15-2010, 09:32 PM
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#7 |
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gone yamaha!
Join Date: Sep 2008
Location: ontario, canada
Posts: 1,424
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Re: G2 Rebuild Pics
nice! remember to post some pics!
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09-21-2010, 01:31 AM
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#8 |
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Yamahaulin' CC Rider
Join Date: Jul 2010
Location: Altadena, CA
Posts: 684
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Re: G2 Rebuild Pics
Got the seats put together - the bottom was a pain in the a$$! My Club Car had a simple board as a base, but the Yamaha has a plastic base with lots of bends and curves. It came out OK, and tomorrow will be the first drive!
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