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Old 04-29-2020, 10:01 AM   #1
0chocinc01916
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Default 99 ezgo conversion

hello all, I was led to this forum for some questions I have. I recently picked up a 99 36v TXT. I purchased some upgrades that should be here in the next few days

48v US batteries
New 48v receptacle
New 48v charger
Heavy duty FNR SWITCH
Alltrax 500 controller
D&d speed/torque motor
New solenoid
4g cable upgrade

Any issues I should be aware of during this swap? TIA
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Old 04-29-2020, 10:16 AM   #2
2K6TBSS
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Default Re: 99 ezgo conversion

You will probably need to upgrade the solenoid when you do the controller and new motor.
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Old 04-29-2020, 10:19 AM   #3
0chocinc01916
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Default Re: 99 ezgo conversion

Yeah forgot to mention that. Kit comes with a new solenoid
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Old 04-29-2020, 10:20 AM   #4
kernal
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Default Re: 99 ezgo conversion

Quote:
Originally Posted by 0chocinc01916 View Post
hello all, I was led to this forum for some questions I have. I recently picked up a 99 36v TXT. I purchased some upgrades that should be here in the next few days

48v US batteries
New 48v receptacle
New 48v charger
Heavy duty FNR SWITCH
Alltrax 500 controller
D&d speed/torque motor
4g cable upgrade

Any issues I should be aware of during this swap? TIA
Thoughts: -you will need a 48v capable solenoid.
-The 8v batteries have their posts on the same side as opposed to
6v batteries which have their posts on the opposite side so the
battery connecting cables are a different length
-If you are using a factory battery meter it is likely voltage specific
-'99 could be either "series" or "sepex"(DCS)

Probably you are aware of all of this but just in case
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Old 04-29-2020, 10:47 AM   #5
0chocinc01916
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Default Re: 99 ezgo conversion

Quote:
Originally Posted by kernal View Post
Thoughts: -you will need a 48v capable solenoid.
-The 8v batteries have their posts on the same side as opposed to
6v batteries which have their posts on the opposite side so the
battery connecting cables are a different length
-If you are using a factory battery meter it is likely voltage specific
-'99 could be either "series" or "sepex"(DCS)

Probably you are aware of all of this but just in case
Its a series motor. And yeah I got a solenoid as well. Only thing I'm having trouble finding is instructions on hooking up the new 48v charger receptacle. Is the wiring all the same
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Old 04-29-2020, 10:48 AM   #6
0chocinc01916
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Posts: 10
Default Re: 99 ezgo conversion

Quote:
Originally Posted by kernal View Post
Thoughts: -you will need a 48v capable solenoid.
-The 8v batteries have their posts on the same side as opposed to
6v batteries which have their posts on the opposite side so the
battery connecting cables are a different length
-If you are using a factory battery meter it is likely voltage specific
-'99 could be either "series" or "sepex"(DCS)

Probably you are aware of all of this but just in case
Also I purchased an aftermarket digital meter that says 6-130v on the back so I'm assuming that is its range
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Old 04-29-2020, 11:02 AM   #7
JohnnieB
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Default Re: 99 ezgo conversion

Quote:
Originally Posted by 0chocinc01916 View Post
Its a series motor. And yeah I got a solenoid as well. Only thing I'm having trouble finding is instructions on hooking up the new 48v charger receptacle. Is the wiring all the same
Black wire goes to battery pack's main negative (B-) terminal.
Red wire goes to battery pack's main positive (B+) terminal.
Gray cable with black box (heat sensor) goes to any battery terminal.
Blue wire connects to the red wire the reed switch in the 36V receptacle connected to.
Attached Images
File Type: jpg 48V triangle port .jpg (153.4 KB, 0 views)
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Old 04-29-2020, 11:16 AM   #8
0chocinc01916
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Posts: 10
Default Re: 99 ezgo conversion

Quote:
Originally Posted by JohnnieB View Post
Black wire goes to battery pack's main negative (B-) terminal.
Red wire goes to battery pack's main positive (B+) terminal.
Gray cable with black box (heat sensor) goes to any battery terminal.
Blue wire connects to the red wire the reed switch in the 36V receptacle connected to.
Awesome thank you!
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