Motor or Rear end??????

scottyb · 07-08-2011, 10:26 PM

New haven!? I went to high school in westport

Sorry I can't help you.

GThomp · 07-09-2011, 03:51 PM

I went to North Haven Scotty. I bit the bullet and went with the 8144s mainly because i couldn't find a dealer that carried Trojan 105s. Installed them and same thing

took motor out and doesnt look good. The spline gear the connects motor to rear end looks worn. The male end on the rear end. Now I need a parts and brake down manual. Anyone have one I can download.

scottyb · 07-09-2011, 06:17 PM

The manual is not online that I know of.... Here is the exploded view from mine.

GThomp · 07-09-2011, 08:09 PM

Scotty, thanks for that, it's going to help a ton. My folder growing by the day for this cart. Now the question is the part I think I'm looking at is #59 "bumper,spline????" and where should I order it? though ezgo????

rabbitreborn · 07-09-2011, 11:41 PM

wait... I thought you said the input shaft was bad? The spline bumper is just a small rubber piece that fills the gap between the input shaft and the end of the motor coupler.....

GThomp · 07-10-2011, 07:51 AM

Yes, you're right rabbit. The more that I look at the diagram it looks to be 5,9,16 oboy this is going to be fun. I'm wondering am I going to be able to do this without dropping out the whole rear end????? Next time when someone says "Do you want this golf cart it only may need some batteries and the charger not working" I'm going to think twice, and still I'll probably take it.

scottyb · 07-10-2011, 07:55 AM

You can put the whole cart on jack stands and then with a floor jack under the diff, remove the rear shackle pins and lower the differential slowly taking care not to damage any motor cables... this will help with access.

GThomp · 07-10-2011, 08:09 AM

I guess its time to make some room in the garage. I'll tell the wife that I'm cleaning it out

.

rabbitreborn · 07-10-2011, 09:43 AM

Take the old input shaft out before ordering the new one... they made 2 different models a 21 tooth one and a 22 tooth one. Make sure you order the correct one if you are replacing it.

you can actually change the input shaft without removing the rear from the cart, but if you want to do a detailed job, I would suggest pulling the motor (believe it or not you can pull the motor and set it in the bag well of the cart without removing the wires from it) and taking the rear end out from under the cart. As Scotty said, support it on jackstands and just pull the entire rear suspension.

GThomp · 07-10-2011, 08:06 PM

That's what I did Rabbit. Got the input shaft out this afternoon, and had some time to surf the net to find the part, and yes it was a 19-21 shaft. The big thing is now is that I dry fit the the parts together and they felt pretty tight but I'm sure with the torque it will slip

Now with the rear out of it I look at it and say "This thing needs to be lifted" but right now I just need to get it running before the wife says bring it to the dump.

07-08-2011, 10:26 PM	#11
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,419	Re: Motor or Rear end?????? New haven!? I went to high school in westport Sorry I can't help you.

07-09-2011, 03:51 PM	#12
GThomp Not Yet Wild Join Date: Jul 2011 Location: connecticut Posts: 33	Re: Motor or Rear end?????? I went to North Haven Scotty. I bit the bullet and went with the 8144s mainly because i couldn't find a dealer that carried Trojan 105s. Installed them and same thing took motor out and doesnt look good. The spline gear the connects motor to rear end looks worn. The male end on the rear end. Now I need a parts and brake down manual. Anyone have one I can download.

07-09-2011, 08:09 PM	#14
GThomp Not Yet Wild Join Date: Jul 2011 Location: connecticut Posts: 33	Re: Motor or Rear end?????? Scotty, thanks for that, it's going to help a ton. My folder growing by the day for this cart. Now the question is the part I think I'm looking at is #59 "bumper,spline????" and where should I order it? though ezgo????

07-09-2011, 11:41 PM	#15
rabbitreborn Gone Wild Join Date: Jun 2010 Location: Central Florida Posts: 2,757	Re: Motor or Rear end?????? wait... I thought you said the input shaft was bad? The spline bumper is just a small rubber piece that fills the gap between the input shaft and the end of the motor coupler.....

07-10-2011, 07:51 AM	#16
GThomp Not Yet Wild Join Date: Jul 2011 Location: connecticut Posts: 33	Re: Motor or Rear end?????? Yes, you're right rabbit. The more that I look at the diagram it looks to be 5,9,16 oboy this is going to be fun. I'm wondering am I going to be able to do this without dropping out the whole rear end????? Next time when someone says "Do you want this golf cart it only may need some batteries and the charger not working" I'm going to think twice, and still I'll probably take it.

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07-10-2011, 07:55 AM	#17
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,419	Re: Motor or Rear end?????? You can put the whole cart on jack stands and then with a floor jack under the diff, remove the rear shackle pins and lower the differential slowly taking care not to damage any motor cables... this will help with access.

07-10-2011, 08:09 AM	#18
GThomp Not Yet Wild Join Date: Jul 2011 Location: connecticut Posts: 33	Re: Motor or Rear end?????? I guess its time to make some room in the garage. I'll tell the wife that I'm cleaning it out.

07-10-2011, 09:43 AM	#19
rabbitreborn Gone Wild Join Date: Jun 2010 Location: Central Florida Posts: 2,757	Re: Motor or Rear end?????? Take the old input shaft out before ordering the new one... they made 2 different models a 21 tooth one and a 22 tooth one. Make sure you order the correct one if you are replacing it. you can actually change the input shaft without removing the rear from the cart, but if you want to do a detailed job, I would suggest pulling the motor (believe it or not you can pull the motor and set it in the bag well of the cart without removing the wires from it) and taking the rear end out from under the cart. As Scotty said, support it on jackstands and just pull the entire rear suspension.

07-10-2011, 08:06 PM	#20
GThomp Not Yet Wild Join Date: Jul 2011 Location: connecticut Posts: 33	Re: Motor or Rear end?????? That's what I did Rabbit. Got the input shaft out this afternoon, and had some time to surf the net to find the part, and yes it was a 19-21 shaft. The big thing is now is that I dry fit the the parts together and they felt pretty tight but I'm sure with the torque it will slip Now with the rear out of it I look at it and say "This thing needs to be lifted" but right now I just need to get it running before the wife says bring it to the dump.

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