|
Gas Club Car Gas DS, and Precedent golf cars |
|
Thread Tools | Display Modes |
05-12-2013, 01:39 PM | #1 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
94 gas DS won't rev over 2100 rpm
Hello; I bought a 1994 club car gas DS with a FE290 Kawasaki counterclockwise rotating engine. Seller said it needed a tune up. When I got the cart I could see it had a bad spring on the driven clutch and after inspecting everything it had sheared the key on the drive clutch, I replaced them both and pulled the flywheel to make sure the key on it was ok, I then replaced all fuel lines and filters. I replaced oil and filter and air filter. After that I started the cart in maintenance mode. It would start and run but not over 2100 rpm's. I then spent hours reading post's on web sites. I then went back to work on the cart. I checked compression 155 psi cold 145 psi hot. Valve lash .010 intake and exhaust. Adjusted all cables and linkage. Installed a new carburetor. Then checked exhaust for blockage. New spark plug gaped at .032. I then disconnected ground wire from rev. limiter and unhooked governor. Still idles at 750 rpm, and 2100 rpms is max. The motor has a lot of blow-by and it smokes. I have been working on motorcycles and small engines for many years but this DS is kicking my butt! Any and all help would be greatly appreciated. Thank You in advance for any suggestions to help fix this problem.
|
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
05-13-2013, 05:16 AM | #2 |
Gone Wild
Join Date: Apr 2012
Location: SE Michigan
Posts: 297
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
Did you recheck your clutch work and make sure nothing is binding?
|
05-13-2013, 08:39 AM | #3 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
No sir I did not. What is the best way to do this check ?
|
05-13-2013, 10:29 AM | #4 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
Ok I took the belt off and started it. There was no change. Without the belt the front clutch closed up but still would only rev to around 2100 rpm. I put the belt back on and tried to back up the driveway, it moved a few feet but would not pull itself up the drive, clutch not closing hard enough to grip the belt (belt is new). Why this thing will not rev up has me stumped. Any thoughts on this matter ? Suggestions or ideas ? I need help.
|
05-13-2013, 01:40 PM | #5 |
Gone Wild
Join Date: Apr 2012
Location: SE Michigan
Posts: 297
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
|
05-13-2013, 02:51 PM | #6 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
Even a wild guess would be good at this point. I can't figure it out.
|
05-13-2013, 02:57 PM | #7 |
Gone Wild
Join Date: Mar 2012
Location: CENTRAL PENNSYLVANIA
Posts: 1,466
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
is the cable and linkage to the carb operating fully with the seat off in maintaince mode you need to see if the carb is opening fully , also check the butterfly in the carb
|
05-13-2013, 03:04 PM | #8 |
Not Yet Wild
Join Date: Aug 2012
Location: Indiana
Posts: 70
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
All of the linkage is OK? The fuel lines and vaccum hoses are fine? Everything inside the black box near the battery OK? I really have no idea, wild guesses
|
05-13-2013, 03:17 PM | #9 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
Yes seat is off and cart is in maintenance mode. We adjusted the linkage and cables and they are operating correctly. Engine starts to crank with less than an inch of pedal movement and opens fully at the carb. The fuel and vac lines are new as is the fuel and air filter. Every thing in black box appears to be OK. Man this thing has me stumped for real.
|
05-13-2013, 03:45 PM | #10 |
Not Yet Wild
Join Date: Feb 2007
Posts: 43
|
Re: Need Help 94 gas DS won't rev over 2100 rpm
Guess I need a CC guru or something
|
|
|
Similar Threads | ||||
Thread | Forum | |||
Bobcat 2100 - Club Car Derivative? | Gas Club Car | |||
cushman commander 2100 LIFTED! | Lifted Golf Carts | |||
Bobcat 2100 - Does anyone know these? | Gas EZGO | |||
cushman commander 2100 | Lifted Golf Carts | |||
For sale: Rebuilt Gas EZGO, $2100 | Golf Carts and Parts |