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Old 08-14-2014, 12:01 PM   #1
firepuppy
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Default 91 Club Car: Forward Only, No Reverse

This model only has one solenoid in front of the batteries. I've checked all the electrical connections I can think of:
  • limit switch was iffy, so I've bypassed it with a jumper; still no reverse;
  • solenoid good (and I can hear it click when I depress accel in reverse);
  • measured 18V where the purple wire from F/R switch goes into terminal on top of motor.
Forward works fine in all speeds.
Any ideas before I tear into the motor?
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Old 08-15-2014, 10:28 AM   #2
firepuppy
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Default Re: 91 Club Car: Forward Only, No Reverse

I'm kinda surprised none of the experts in older machines have chimed in yet. Before I drop the motor and start looking inside, can anyone give me a test procedure to measure voltage (or something else) at each of the 4 inputs to the motor to make sure everything else is working??

Thanx for any response,
e
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Old 08-15-2014, 11:46 AM   #3
crash test dummy
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Default Re: 91 Club Car: Forward Only, No Reverse



for reverse swap negative and positive
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Old 08-15-2014, 12:37 PM   #4
scottyb
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Default Re: 91 Club Car: Forward Only, No Reverse

I suspect the F&R switch. Swap the 2 cables on the center pivoting part.

If this gives reverse / no forward the switch is bad.

Get a HD F&R from cartsunlimited.net
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Old 08-15-2014, 12:41 PM   #5
crash test dummy
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Default Re: 91 Club Car: Forward Only, No Reverse

Quote:
Originally Posted by scottyb View Post
I suspect the F&R switch. Swap the 2 cables on the center pivoting part.

If this gives reverse / no forward the switch is bad.

Get a HD F&R from cartsunlimited.net
getting 18v at motor ?
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Old 08-15-2014, 02:10 PM   #6
Sergio
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Default Re: 91 Club Car: Forward Only, No Reverse

That would be consistent with a problem in or to the left of the yellow circled area of the FNR switch. I used the colors from your colored diagram.
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Old 08-15-2014, 02:44 PM   #7
crash test dummy
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Default Re: 91 Club Car: Forward Only, No Reverse

but he has 18v at motor and forward works .. only way to get volts to motor is if f/r switch is good

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Old 08-15-2014, 02:52 PM   #8
Sergio
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Default Re: 91 Club Car: Forward Only, No Reverse

Correct, if the copper bus is damaged to the left of that yellow circle, it will not affect the forward direction as the Gray(white) wire will be in the bottom position touching the +36v battery connection.
When You put on reverse, the Purple will be on top of the +18v, but now there is no connectivity from Brown to Gray.

Last edited by Sergio; 08-15-2014 at 03:32 PM.. Reason: fixed voltage typo
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Old 08-15-2014, 03:11 PM   #9
crash test dummy
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Default Re: 91 Club Car: Forward Only, No Reverse

ok.. i see ...
BTW ... it's 36v ...
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Old 08-15-2014, 04:59 PM   #10
Volt_Ampere
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Default Re: 91 Club Car: Forward Only, No Reverse

It's not the motor. It is almost certainly a problem with the F&R switch.
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