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Old 04-26-2008, 09:45 PM   #1
grwthegreat
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Default problem with starting a 91 clubcar

i have a 1991 clubcar with a KF82 engine. every so often the thing just wont start. sometimes ill be driving it for 30 minutes then stop. jump back on and it just turns over. no spark. I replaced the following
1. New exciter Ignition Factory Part # 1012520
2. new spark plug
3. new fuel pump
4. new fuel filter
5. new carburator

any ideas would be appreciated
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Old 04-28-2008, 01:04 PM   #2
jim96cc
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Default Re: problem with starting a 91 clubcar

I am not sure if you have electronic ignition or not. Mine did something similar and it was the coil. Try that. I found a coil for $53 in Belleville MI
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Old 04-28-2008, 03:14 PM   #3
grwthegreat
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Default Re: problem with starting a 91 clubcar

i have already replaces the combination ignition coil/rpm limiter. this was a devise that had a 3 wire lead plus a separate single wire lead. it also had the new spark plug cable. does anyone know if there is a part inside the engine that can be repaired. the 3 wair lead goes behind the engine cover? thanks
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Old 04-28-2008, 06:41 PM   #4
shadowman
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Default Re: problem with starting a 91 clubcar

that lead that goes behind the cover goes to the exiter coil.........when the cart won,t start you need to see why, is there spark and is there fuel.........so when it won,t start check it for spark and if you have it than pull the fuel line off at the carb and see if its pumping good fuel...............in most cases when the exiter coil goes bad it just goes bad and cart won,t start ............i havn,t seen one yet that works for awhile and than dosn,t and than does.........if it is the exiter coil you need to take that cover off and than the flywheel and the coil is mounted behind the flywheel...............................
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Old 04-28-2008, 09:24 PM   #5
grwthegreat
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Default Re: problem with starting a 91 clubcar

well thanks for all the replies. it is getting gas...ive checked that. it ran for 2 days..no problems, now today there is no spark. i guess ill try liiking under the cover for the exiter coil. not sure what else to do. thanks
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Old 04-28-2008, 10:15 PM   #6
grwthegreat
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Default Re: problem with starting a 91 clubcar

does anyone know a good source for the exciter that goes behind the flywheel on a 91 club car with a KF82 engine. thanks in advance
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Old 05-02-2008, 05:59 PM   #7
shadowman
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Default Re: problem with starting a 91 clubcar

call them here they should have it or be able to tell you where to get it......................................
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Old 05-05-2008, 06:37 AM   #8
grwthegreat
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Default Re: problem with starting a 91 clubcar

ok. fixed the problem. i checked the microswirches, and all were working fine. so the only thing left to replace was the exciter behind the flywheel. i found one online, replaced it and ......it works again. thank god. i ran out of options to replace. thanks for all your help.
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Old 05-05-2008, 07:52 AM   #9
scottyb
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Default Re: problem with starting a 91 clubcar

Quote:
Originally Posted by grwthegreat View Post
ok. fixed the problem. i checked the microswirches, and all were working fine. so the only thing left to replace was the exciter behind the flywheel. i found one online, replaced it and ......it works again. thank god. i ran out of options to replace. thanks for all your help.
Hey, can you come back in a week and let us know if this was indeed the problem? As Tom said he had never seen one be intermittent before this. Also could there have been a loose wire? Thanks.
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Old 05-05-2008, 08:03 AM   #10
grwthegreat
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Default Re: problem with starting a 91 clubcar

sure will. also, i checked all wiring before going to this extent. i made sure that nothing was shorting out also. i unplugged, cleaned and replugged everything before i took the pains to disassemble the enging and flywheel. I tested all micro switches and all worked fine. ill keep you abreast. also, before i replaces the exciter, i replaced the rpm limiter and ignitor unit. that did not solve the problem. this was my last ditch effort before i drove my tractor over the thing hehe.
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