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Electric Club Car Electric DS, and Precedent golf cars |
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02-11-2016, 06:52 AM | #11 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: 95 Club Car 48v Stopped moving
If that fuse on the Negative wire was blown, it would prevent the batteries from charging, but it would not prevent the charger relay from clicking.
I was referring to the sense wire fuse, part #9 in the picture below: http://www.buggiesgonewild.com/attac...receptacle.jpg |
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02-15-2016, 05:21 AM | #12 |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Ok so I reset the OBC and the cart ran fine both ways. I just got my new replacement DPI Charger and will see if my cart charges. Keep your fingers crossed for me !
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02-15-2016, 09:22 PM | #13 |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Ok got the replacement DPI Charger and nothing happens when I plug it in. So I disconnected it. It is apparently tripping something because now my cart won't move again and I will have to reset the OBC agai aND the cart works. .
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02-15-2016, 09:44 PM | #14 | |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Quote:
Here is what my setup looks like.. Receptacle looks a little crusty...lol. They gray receptacle wire is spliced into something is that ok? My charger |
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02-15-2016, 10:00 PM | #15 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: 95 Club Car 48v Stopped moving
I think You had Your meter set wrong.
Make sure the meter is set to 200vDC and measure the pack voltage first to verify You are getting the correct reading. If You get the correct voltage on the pack, please try those 2 readings again. |
02-15-2016, 10:08 PM | #16 | |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Quote:
the voltage on the Charger Receptacle from the "Sense" wire socket to the "Positive" wire socket is 47.7 Is it possible my batteries are not low enough to set off the DPI charger? Could my OBC actually already be bypassed and this is what causs my cart to have to need reset? If it was bypassed, would the reset procedure still be possible? Sorry for so many questions. I am a newbie to this, but love working on this cart. |
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02-15-2016, 10:32 PM | #17 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: 95 Club Car 48v Stopped moving
The charger should come on at full current even if the batteries are fully charged.
According to Your readings it seems like the relay inside the charger should come ON. Perhaps the relay is too quiet for You to hear it? Disconnect the AC plug from the wall. Set meter to continuity and place it on the charger AC plug blades. When You plug the DC cord to the cart, You should get continuity on the meter. Although from your description of the OBC locking out when you plug the DC cord, it sounds more like the OBC is bad. I also noticed You don't have OEM cables, could the pack negative cable have damaged the OBC when someone ran the new cable through it? |
02-15-2016, 10:49 PM | #18 | |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Quote:
The shop guy said they were able to charge it when they had it so I don't know. Looks like the original cable on the cart was used as it is still coated with mud... I left the first charger I had on for an hour and it was not making noise and the meter on the front did not move. House plug and extension cord I am using are good. Ran my sander just fine. So you think I should change the OBC? |
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02-15-2016, 11:11 PM | #19 | |
Not Yet Wild
Join Date: Feb 2016
Posts: 48
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Re: 95 Club Car 48v Stopped moving
Quote:
So does that indicate to you the OBC is bad? Thank you so much Sergio for helping me with this, brother! |
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02-15-2016, 11:25 PM | #20 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: 95 Club Car 48v Stopped moving
I missed the comments between the pictures...
What is the gray sense wire spliced into? You need to follow that wire. |
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bypass obc 48v |
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