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Old 11-16-2019, 06:09 PM   #1
bbsb1712
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Default Ezgo PDS wiring harness part numbers

Hey guys.

Need to repair the 4 wire Molex plug on 2009 Ezgo PDS 36 volt. White wire seems to not be making full contact. As I was probing for voltages i noticed everytime i pressed on the white wire just right, the error codes would stop.

Ideas, thoughts to fix. Part numbers if there are replacement parts available would be much appreciated.
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Old 11-16-2019, 08:17 PM   #2
orangeman6
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Default Re: Ezgo PDS wiring harness part numbers

Most everyone cuts the plug out and connects the wires. I think I’ve read the plug was solely to make building the cart easier. Solder would be best, but you can crimp and connect too. Just be sure to use marine grade heat shrink to cover your connections.
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Old 11-17-2019, 01:53 PM   #3
JohnnieB
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Default Re: Ezgo PDS wiring harness part numbers

Quote:
Originally Posted by orangeman6 View Post
Most everyone cuts the plug out and connects the wires. I think I’ve read the plug was solely to make building the cart easier. Solder would be best, but you can crimp and connect too. Just be sure to use marine grade heat shrink to cover your connections.
Can't do that with a PDS. The 4-pin plug from the pedal box plugs directly into the controller.
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Old 11-18-2019, 12:58 PM   #4
kgsc
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Default Re: Ezgo PDS wiring harness part numbers

Quote:
Originally Posted by JohnnieB View Post
Can't do that with a PDS. The 4-pin plug from the pedal box plugs directly into the controller.
Which 4 pin plug are we talking about ? The one at the controller or the one under the cart ?
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Old 11-18-2019, 01:43 PM   #5
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Default Re: Ezgo PDS wiring harness part numbers

if you need the connectors and pins only to repair existing cable, try looking at Newark.com for the parts you need.

part number for the pedal box to controller cable is: 25879-G05 WIRING HARNESS (PEDAL BOX ASSEMBLY) (PDS MODEL ONLY)
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Old 11-18-2019, 02:19 PM   #6
LabRat
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Default Re: Ezgo PDS wiring harness part numbers

We have purchase that cable before from a EZGO dealer....It was a lot cheaper than all the tools, parts & experience you need to repair a pin out.
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Old 11-18-2019, 04:31 PM   #7
bbsb1712
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Default Re: Ezgo PDS wiring harness part numbers

Thanks. I found the part on Amazon. Just easier than piecing it all back together individually.
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Old 11-18-2019, 04:38 PM   #8
mastrich
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Default Re: Ezgo PDS wiring harness part numbers

Yah my 10 pin connector fried on the controller. found the parts on amazon.now i have a crimper in my tool box plus extra pins. hey never no if i have to use it again
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