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05-03-2022, 07:42 AM
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#1 |
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Not Yet Wild
Join Date: Sep 2021
Posts: 5
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01 Series CC Controller and Solenoid install help
 Installing an near new Alltrax SR48-600 and a ZJ400a solenoid with 2awg cables. I have the wiring diagram but does anyone have pics for the controller and the solenoid install please? Also many have installed the controller with the wording down - is that the best approach for the wire lengths? Thank you |
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05-03-2022, 08:52 PM
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#2 |
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Gone Wild
Join Date: Nov 2018
Location: North Carolina
Posts: 433
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Re: 01 Series CC Controller and Solenoid install help
Here's my install on a 2004 Carry All.
PXL_20210125_214957575.jpg I don't recall reason for my chosen orientation, I think I wanted the small terminals to be in a drier location. Don't pay attention to my high current cables - it's a two speed motor, so I have a few extra cables than most installations. |
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05-04-2022, 06:08 AM
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#3 |
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Not Yet Wild
Join Date: Sep 2021
Posts: 5
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Re: 01 Series CC Controller and Solenoid install help
Thanks David - question on the solenoid my A1 is on the left side which seems opposite of yours. Is that possible or am I looking at mine incorrectly?
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05-04-2022, 06:25 AM
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#4 |
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Gone Wild
Join Date: Nov 2018
Location: North Carolina
Posts: 433
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Re: 01 Series CC Controller and Solenoid install help
That solenoid does not have a built in diode, so can be connected either way.
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05-04-2022, 06:54 AM
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#5 |
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Happy Carting
 Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: 01 Series CC Controller and Solenoid install help
The MZJ400 has no polarity.
Either small post can be used for + or - wires. Either big terminal can be used for the battery or controller cables. |
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05-04-2022, 07:47 AM
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#6 |
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Not Yet Wild
Join Date: Sep 2021
Posts: 5
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Re: 01 Series CC Controller and Solenoid install help
Thank you so much - new to carts and this forum and the members are great - thanks again - excited to start swapping the controller, solenoid, f/r switch and upgrading the cables to 2awg
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05-05-2022, 07:23 PM
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#7 |
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Not Yet Wild
Join Date: Sep 2021
Posts: 5
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Re: 01 Series CC Controller and Solenoid install help
Sorry another question - forward and reverse switch wiring - my phone didnt turn out and I am not sure how to wire the micro switch wire- do you have a diagram or a pic please
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05-05-2022, 09:15 PM
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#8 |
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Gone Wild
Join Date: Nov 2018
Location: North Carolina
Posts: 433
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Re: 01 Series CC Controller and Solenoid install help
This may help:
2001 Wiring Diagrams.pdf If its a standard 48 volt series system it should have three microswitches on the F/R switch. |
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