Clutch Removal Procedure

Pappy · 10-12-2009, 08:46 AM

Can anyone post the procedure for removing the clutch on my 81 G1?I've got seals and a clutch tool coming tomorrow and I really don't have a clue as to how the whole thing comes off.Do you remove the sliding sheave 1st or does the thing come off as a unit?

TheNewGuy · 10-12-2009, 06:24 PM

Either way, the sliding sheave 1st or as a single unit. To make it easier, pull the gas tank out first.

ic746 · 10-12-2009, 08:37 PM

Pappy check out my pictures might help you a little.
Calvin
http://www.buggiesgonewild.com/gas-y...-oil-pump.html

Pappy · 10-13-2009, 06:01 AM

Thanks,Ron,I already pulled the gastank out and removed the clutch bolt. Calvin, the pictures will be a good reference as I get into this job,Thanks, Pappy.

TheNewGuy · 10-13-2009, 08:41 AM

Quote:

Originally Posted by ic746

Pappy check out my pictures might help you a little.
Calvin
http://www.buggiesgonewild.com/gas-y...-oil-pump.html

Thanks for posting Calvin, I couldn't find them.

spriddle · 10-13-2009, 02:30 PM

Quote:

Originally Posted by ic746

Pappy check out my pictures might help you a little.
Calvin
http://www.buggiesgonewild.com/gas-y...-oil-pump.html

Thanks Calvin. Those are some great pic's and info!!

Crazy Canuck · 10-13-2009, 05:45 PM

Hi Pappy,
Sent you a Pm. I too have an 81 g1. Can help if you still need it. Done some work on mine this summer. Changed seals and bearings, rings, fuel pump and fuel lines. Still trying to get it running smoothly. Work on when I can.
Bob

ic746 · 10-14-2009, 04:01 AM

I was hoping they would help some people out.
Calvin

Pappy · 10-14-2009, 05:21 AM

Thanks to everybody,I pulled the magneto off yesterday and I have never seen so much dirt/dust in something that is electrical.I don't see how a spark could be generated thru all that gunk,was'nt oily just dirt.Goin to clean it all up before taking anything else off.

Pappy · 10-15-2009, 08:26 AM

Quote:

Originally Posted by Pappy

Thanks to everybody,I pulled the magneto off yesterday and I have never seen so much dirt/dust in something that is electrical.I don't see how a spark could be generated thru all that gunk,was'nt oily just dirt.Goin to clean it all up before taking anything else off.

I'm still in this process,but I ran into something I've got a question about:the serial#on the frame is different than on the engine.Are they supposed to be the same?Frame-J10-003191-/Engine-003231

10-12-2009, 08:46 AM	#1
Pappy Not Yet Wild Join Date: Sep 2009 Location: Middle Tennessee Posts: 55	Clutch Removal Procedure Can anyone post the procedure for removing the clutch on my 81 G1?I've got seals and a clutch tool coming tomorrow and I really don't have a clue as to how the whole thing comes off.Do you remove the sliding sheave 1st or does the thing come off as a unit?

10-12-2009, 06:24 PM	#2
TheNewGuy Admin/Moderator Join Date: Dec 2006 Location: Ohio Posts: 18,052	Re: Clutch Removal Procedure Either way, the sliding sheave 1st or as a single unit. To make it easier, pull the gas tank out first.
	Ron PLEASE VISIT Our Sponsors * BGW GEAR The Store The G2 Project * Swing Arm Drop & Repair * Geep1 Project

10-12-2009, 08:37 PM	#3
ic746 Gone Wild Join Date: Nov 2007 Location: Martinsburg, WV Posts: 651	Re: Clutch Removal Procedure Pappy check out my pictures might help you a little. Calvin http://www.buggiesgonewild.com/gas-y...-oil-pump.html

10-13-2009, 06:01 AM	#4
Pappy Not Yet Wild Join Date: Sep 2009 Location: Middle Tennessee Posts: 55	Re: Clutch Removal Procedure Thanks,Ron,I already pulled the gastank out and removed the clutch bolt. Calvin, the pictures will be a good reference as I get into this job,Thanks, Pappy.

10-14-2009, 04:01 AM	#8
ic746 Gone Wild Join Date: Nov 2007 Location: Martinsburg, WV Posts: 651	Re: Clutch Removal Procedure I was hoping they would help some people out. Calvin

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10-14-2009, 05:21 AM	#9
Pappy Not Yet Wild Join Date: Sep 2009 Location: Middle Tennessee Posts: 55	Re: Clutch Removal Procedure Thanks to everybody,I pulled the magneto off yesterday and I have never seen so much dirt/dust in something that is electrical.I don't see how a spark could be generated thru all that gunk,was'nt oily just dirt.Goin to clean it all up before taking anything else off.

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