|
|
|||||||
| Electric Club Car Electric DS, and Precedent golf cars |
  |
|
|
Thread Tools | Display Modes |
03-09-2015, 04:53 PM
|
#11 |
|
Gone Wild
 Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Help with 2001 Series DS build
did you check the sonic weld by the reverse speed switch?
|
|
|
 Today
|
|
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
|
03-09-2015, 04:54 PM
|
#12 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
No where is that at? In the wire harness?
|
|
|
|
|
03-09-2015, 05:04 PM
|
#13 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
The only sonic weld I see is the black/white wire coming off the micro switch 1, welding to the red wire. Is this the one you are talking about?
|
|
|
|
|
03-09-2015, 05:13 PM
|
#14 |
|
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Help with 2001 Series DS build
If you look at the diagram I posted, is where the 1/2 speed resistor splits from the white wire.
|
|
|
|
|
03-09-2015, 05:25 PM
|
#15 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
Found it!!!
OK, this may seem like a nutty question, but what do I need to test about that sonic weld? Do I open it, check the diod if one is present, solder it? I have not dealt with those before. I know I should know by now but I don't. |
|
|
|
|
03-09-2015, 05:36 PM
|
#16 |
|
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Help with 2001 Series DS build
It is a glorified crimp connection that is supposed to fuse the wires together.
I would just pull on each wire to make sure the connection is good. There should be a resistor coming off that connection. That is the most likely place to have the throttle signal drop out. |
|
|
|
|
03-09-2015, 05:40 PM
|
#17 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
OK, thanks. I will look into that in the morning. 14 hour work day is kicking my butt. Thanks for the help and I will report back my findings tomorrow!!
|
|
|
|
|
03-10-2015, 03:39 PM
|
#18 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
OK, after fiddling and fussing with the wire harness and sonic weld the cart is dead and no longer has occasional run time. SOOooooooo I ordered a new wire harness.
Any tips, tricks, help, ideas, thoughts......at this point the only components I haven't changed out are the OBC, key switch, and battery light. If a cliff were near by I would start pushing it that way!!!!!! |
|
|
|
|
03-10-2015, 03:48 PM
|
#19 |
|
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: Help with 2001 Series DS build
If you refer back to the diagram I posted, just connect the green wire coming from controller terminal #2 directly to the black wire that goes to the MCOR.
That will completely by-pass the half-speed reverse micro switch and send the throttle signal directly to the controller. All of those wires will be near the micro switch #3 You are working with. |
|
|
|
|
03-10-2015, 04:56 PM
|
#20 |
|
Gone Wild
Join Date: Dec 2011
Location: Columbia, South Carolina
Posts: 258
|
Re: Help with 2001 Series DS build
OK. Will go try that.
|
|
|
|
|
|
||||||
|
|
Similar Threads
|
||||
| Thread | Forum | |||
| Motor for 2001 DS series cart | Golf Carts and Parts | |||
| 2001 DS series, what is this one wire elec box? | Electric Club Car | |||
| 2001 EZGO Series Rebuild | Electric EZGO | |||
| Need more speed for 2001 series | Electric Club Car | |||
| series 2001 txt | Electric EZGO | |||
Linear Mode
