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Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV. |
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12-19-2011, 11:58 AM | #1 |
Not Yet Wild
Join Date: Oct 2011
Posts: 52
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Just ordered a complete rebuild kit
Just ordered a complete rebuild kit for my 85 EZ go. I have never done anything like this before so I may have alot of questions. I have the motor out and the clutch and flywheel are off. That's where I stopped a month ago when I found that the crankshaft was loose and decided to save up the money for a complete rebuild kit. The kit just shipped and I hope it makes it here before Christmas. I have the following week off work and plan to do the work while I'm off. Is there a service manual that tells me what I need to do and in what order? I kind of flying blind here. I have never rebuilt a engine before but I do know the basic stuff.
Thanks, matt |
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12-19-2011, 02:54 PM | #2 |
Respect the Cart
Join Date: May 2010
Location: Rocky Mount, Virginia
Posts: 2,190
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Re: Just ordered a complete rebuild kit
So first I would go here and find the manual, also scroll down and print out those four or five pages, that is some good stuff.
Now go and watch the video which is in three parts. In general; Get a whole load of ziplock bags and a sharpie. Keep all the nuts and bolts together and mark each bag accordingly. Not the position of the 5 head bolts, they have to go back in a specific place. If you do lose track then use the air shroud as a template, some bolts have heads to fix the shroud. Find a shop that will press the bearings onto the crankshaft it will save you a lot of grief. Make sure that the port in the piston faces the carburetor, get this wrong (as he did in the video) and the cart will barely run and you will shed tears of bitter rage and frustration. Use a grey gas resistant mastic on the two crankcase halves. Cleanliness is next to Godliness. Enjoy the rebuild Dave |
12-19-2011, 09:54 PM | #3 |
Getting Wild
Join Date: Aug 2011
Location: MEMPHIS TN.
Posts: 94
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Re: Just ordered a complete rebuild kit
MP,,,Here is a pdf that should answer your questions and other helpful info. Donald...........
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