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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 04-14-2012, 12:31 PM   #11
edman87k5
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Join Date: Feb 2012
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Default Re: No response from pedal?

Ok, pulled the micro switch today and it checks good every time with a meter. Adjusted the linkage to fully depress it when pedal is up and cleaned the wire contacts.
I do have a question about how it is wired up. There are 2 wires on 1 terminal of the switch and 1 on the other. There were also 2 wires hooked to the mounting bolts for the switch which I left unhooked. The other ends were hooked to 2 terminals on the controller.
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Old 04-14-2012, 01:14 PM   #12
JohnnieB
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Default Re: No response from pedal?

Here is a schematic with the KSI (Key Switch and Interlocks) traced out.
The orange wire goes from NC contacts to the Solenoid coil.
Blue wire goes to Controller
Black wire with orange/red painted on it should go to microswitch on F/R
assembly.

If the other ends of the Black and white wires attach to the3 controller, they should be connected to the throttle potentiometer, but that shouldn't keep solenoid from clicking. It would keep cart from moving though.

At this point, I'd attach the negative test leaqd of a DVM to the B- terminal on the controller and look for B+ at the terminal with two wires on the microswitch.

If it isn't there, go back to the microswitch on the F/R assembly, then to the key switch.

There has got to be a bad switch or connection or broken wire in the series chain someplace.
Attached Images
File Type: jpg Marathon - Controller Schematic. with KSI traced.JPG (78.6 KB, 0 views)
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