lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO
Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV.



Post New Thread  Closed Thread
 
Thread Tools Display Modes
Old 08-19-2008, 10:28 AM   #11
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

Yes, Full synthetic.
roady89 is offline  
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 08-21-2008, 03:32 PM   #12
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

More pics of the ezgo transmission rebuild.


ezgo transmission rebuild


e-z-go transmission rebuild
roady89 is offline  
Old 09-01-2008, 07:36 AM   #13
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

I just couldn't stand it. I replaced all the bolts & nuts with Zinc Plated Allen Head Bolts, hardened washers and zinc plated serrated flange nuts. (Fastenal)


At this point your probly wondering where the rest of it is...like the axles, etc....well...they are being custom made. The axle tubes were bent a wee bit....we cant have that now can we. Pics shortly to follow.


ezgo diff


e-z-go diff
roady89 is offline  
Old 09-01-2008, 07:47 AM   #14
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

Here are the custom axle tubes before welding anything on. These were machined from 2.25" A513 - type 5 DOM steel tubing.


ezgo axle tubes


Machined bearing mount and snap ring grooves to retain the axle bearing. The axles are a 1' axle.
roady89 is offline  
Old 09-01-2008, 08:59 AM   #15
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

More Diff build pics


This is what I used as a holding fixture to weld the axle flanges back on. Its a machined piece. Crude but effective.

axle flange jig

Chucked the axle tube up in the spinny thing to MAKE SURE its all square. LOL!

trueing ezgo axle tube

Figured I might as well clean it all up while I had it in the lathe.

ezgo axle flange


This is the semi finished part. Darn shame it will end up being painted.

E-Z-GO diff axle



I'm going out to finish the rest, more pictures of the build to follow.
roady89 is offline  
Old 09-01-2008, 10:07 AM   #16
roady89
nimda
Club Car
 
Join Date: Jun 2007
Posts: 13,022
Default Re: EZGO rear axle exploded diagram

Getting there.

Hmmm....polished with a nice thick clear coat......I dunno. I am not a machinist by trade so please forgive me if the machine work isn't to your standards. I know enough to be dangerous, obviously.

ezgo rear axle rebuild


Please forgive the "green glue". That is a Caterpillar gasket glue. It is some badass stuff.

ezgo rear differential rebuild


ezgo differential rebuild
roady89 is offline  
Old 09-01-2008, 03:19 PM   #17
MuayThai41
Gone Wild
 
MuayThai41's Avatar
 
Join Date: Dec 2006
Location: Irving Texas
Posts: 249
Default Re: EZGO rear axle exploded diagram

I think if we could get some clearcoat on them so they wont rust, that's the way to go. They look to nice to paint over.
MuayThai41 is offline  
Old 09-01-2008, 06:16 PM   #18
rusty
Golf Cart Photographer
 
rusty's Avatar
Club Car
 
Join Date: Jan 2007
Location: Wichita Falls Texas - My Ride 2010 Club Car
Posts: 6,236
Default Re: EZGO rear axle exploded diagram

Yup..... Ya got any clear primer?

I'm with ya'll roady...... That needs some clear on it.
rusty is offline  
Old 03-16-2009, 05:25 PM   #19
itstheburns327
Not Yet Wild
Mixed Breed
 
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
Default Re: EZGO rear axle exploded diagram

Would you be able to tell me where you got the input shaft and axle seals from for this differential. Even part numbers will be helpful. I am having a hell of a time finding replacement, yet inexpensive, seals for my 94 rear.
itstheburns327 is offline  
Old 03-16-2009, 06:02 PM   #20
DOOmsman
Gone Wild
 
DOOmsman's Avatar
Yamaha
 
Join Date: Jul 2008
Location: Reddick IL
Posts: 11,217
Default Re: EZGO rear axle exploded diagram

Hell I would hang that in my sun room not put it on a cart, very enviable work.
DOOmsman is offline  
Closed Thread
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO


Thread Tools
Display Modes


Similar Threads
Thread Forum
Need a Ezgo manual, diagram, or ID help? Ezgo Gas Tech
G2 loud rear axle Gas Yamaha
Changing rear driver side axle. Gas EZGO
rear axle removal? Gas EZGO
Need photo of 71 electric HD rear axle Harley Davidson


All times are GMT -5. The time now is 03:17 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.