96 Club Car DS Intermittent No Go

4vertical · 03-14-2009, 10:49 PM

I pulled the muffler and pipe off mine when I changed my coil. a 97 and later unit will work on earlier carts.

make sure to set the gap on the new coil!

-Aaron

Cat797 · 03-15-2009, 08:21 AM

Yeah, I 've got the pipe and muffler off, I just can't get the engine side cover off.........

Cat797 · 03-15-2009, 03:17 PM

Finally got the engine side cover off. I ended up loosening the bolt as much as I could, then I took a hacksaw and cut it off. I had to take the rear body off though, so it looks like I may be painting it this year after all.

4vertical · 03-15-2009, 09:31 PM

i didn't have to do that. just took all of the bolts off. I didn't know some were slotted when i started:( i know i had to remove the plastic side cover first. also the exhaust came off too.
I am glad you were able to get it out though.

in your case it may have been easier to yank the engine and play with it on the bench....

-Aaron

crazyfishinnut · 04-05-2009, 03:42 PM

Quote:

Originally Posted by gmorrison

Read this thread
http://www.buggiesgonewild.com/gas-c...-cranking.html

Attached is the diagram for the 1996 Coil and Kill circuit
Check for loose wires and defective switches first.
I strongly recommend purchasing the CC Maintenance Service Manual, if you are planning on keeping this cart (Best $50 I spent) , be careful when purcgasing these on Ebay. The procedures for trouble this problem is in the manual .

Good luck and let me know what you find.

this is a great picture very helpful. thanks for posting it.

monsterbuggie · 08-30-2010, 09:01 PM

So, did this fix this problem? Im having the same dang problem with a 96.

crazyfishinnut · 08-30-2010, 09:30 PM

Quote:

Originally Posted by monsterbuggie

So, did this fix this problem? Im having the same dang problem with a 96.

it was the spark limiter after i bypassed it life is good

invalidsession · 08-30-2010, 09:38 PM

Quote:

Originally Posted by Cat797

Finally got the engine side cover off. I ended up loosening the bolt as much as I could, then I took a hacksaw and cut it off. I had to take the rear body off though, so it looks like I may be painting it this year after all.

Good grief man, are you insane ??

Chris.

03-14-2009, 10:49 PM	#11
4vertical Gone Wild Join Date: Jan 2007 Location: La Porte Indiana Posts: 1,392	Re: 96 Club Car DS Intermittent No Go I pulled the muffler and pipe off mine when I changed my coil. a 97 and later unit will work on earlier carts. make sure to set the gap on the new coil! -Aaron

03-15-2009, 08:21 AM	#12
Cat797 Not Yet Wild Join Date: May 2008 Location: Central Illinois Posts: 18	Re: 96 Club Car DS Intermittent No Go Yeah, I 've got the pipe and muffler off, I just can't get the engine side cover off.........

03-15-2009, 03:17 PM	#13
Cat797 Not Yet Wild Join Date: May 2008 Location: Central Illinois Posts: 18	Re: 96 Club Car DS Intermittent No Go Finally got the engine side cover off. I ended up loosening the bolt as much as I could, then I took a hacksaw and cut it off. I had to take the rear body off though, so it looks like I may be painting it this year after all.

03-15-2009, 09:31 PM	#14
4vertical Gone Wild Join Date: Jan 2007 Location: La Porte Indiana Posts: 1,392	Re: 96 Club Car DS Intermittent No Go i didn't have to do that. just took all of the bolts off. I didn't know some were slotted when i started:( i know i had to remove the plastic side cover first. also the exhaust came off too. I am glad you were able to get it out though. in your case it may have been easier to yank the engine and play with it on the bench.... -Aaron

08-30-2010, 09:01 PM	#16
monsterbuggie Not Yet Wild Join Date: Jan 2010 Location: Shore Acres, Texas Posts: 1	Re: 96 Club Car DS Intermittent No Go So, did this fix this problem? Im having the same dang problem with a 96.

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