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Electric Club Car Electric DS, and Precedent golf cars |
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11-12-2017, 03:04 PM | #11 |
Gone Wild
Join Date: Jan 2015
Location: Seminole Country
Posts: 836
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Re: Poopsie's on Bypass
OK, Guys. I'm on my last leg of making all of the connections. I've been trying to follow ScottyB's post on his web site and posts on here but still am having a few interpretation problems.
http://www.buggiesgonewild.com/elect...ersion-v2.html http://www.cartsunlimited.net/instal...ion-kit--.html In the first pic you see below, you are looking at the left side of the HD F/R switch (SW202). In ScottyB's post on here, there's a pic where he wired the yellow from the micro switch to C and the green to D (jumpered to F on the right side). He also placed a diode between A(+) and B(-). On the right side of the switch (third pic), blue from the micro switch went to E and F was jumpered to D on the left side (green). I have a second diode. Does it connect between G & H? If you look closely, there's already a small jumper here. Also, the green wire continues on to somewhere after connecting to D & F. Where does it go? How about the red wire from the micro switch? It didn't go anywhere on the SW202. Also, where does the blue wire on the pedal connect? Now, on to the main 2ga cables. I have cables 3, 4, 5, & 8. Where on the sw202 do these connect (pic 4)? I appreciate the help. ScottyB's instructions are great but since this is my first cart conversion, I want to make sure I have things right. |
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11-12-2017, 03:11 PM | #12 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
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Re: Poopsie's on Bypass
The diagram you show is not for the SW202 installation. It is for the HD F&R.
Where is your SW202 install instructions? |
11-12-2017, 03:14 PM | #13 | |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
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Re: Poopsie's on Bypass
Quote:
This SW202 is clearly marked. You cannot CHOOSE THE BOTTOM TO BE +. The bottom is marked -. It shows that in the install pictures |
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11-12-2017, 03:16 PM | #14 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
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Re: Poopsie's on Bypass
Don't forget to put the diodes on the SW202 with the red end on the + terminal as marked on the SW202.
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11-12-2017, 03:35 PM | #15 |
Gone Wild
Join Date: Jan 2015
Location: Seminole Country
Posts: 836
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Re: Poopsie's on Bypass
Oops. D@mn. I've been working off the wrong diagram. I flipped through the instructions and worked from the first diagram I found. My bad. I'll go back to the right diagram and start over. No power hooked up yet so no harm.
As for the statement that I chose the bottom to be +, that was on the solenoid. I didn't see any + or - on it. I do see the + and - on the sw202. Is the solenoid marked and I missed it? Thanks for the catch, ScottyB. My first cart conversion so I'm bound to make mistakes. This is why this forum is such a great thing. Especially for "wanna be's". Before applying power, I'll definitely check back in. |
11-12-2017, 03:41 PM | #16 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
|
Re: Poopsie's on Bypass
The black solenoid is marked, The brown solenoid is not.
Do yourself a favor and X out the F&R diagram so you don't accidentally follow it. I'll check back later. |
11-12-2017, 05:19 PM | #17 |
Gone Wild
Join Date: Jan 2015
Location: Seminole Country
Posts: 836
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Re: Poopsie's on Bypass
I think I'm good now that I'm on the right diagram. Great minds think alike. Already X'd out. I've moved some wires around that were different. Had to stop for the evening. I need some more female spades.
So for the solenoid (brown), I can choose which is + and which is -, right? If so, then I'm good right now. I'll send a final picture of the sw202 before installing the batteries just to make sure all is right. Thanks again for the guidance. |
11-12-2017, 05:31 PM | #18 | |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
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Re: Poopsie's on Bypass
Quote:
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11-16-2017, 06:22 PM | #19 |
Gone Wild
Join Date: Jan 2015
Location: Seminole Country
Posts: 836
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Re: Poopsie's on Bypass
Work has been a pain this week but Saturday starts a full week off.
Time to get back on Poopsie and now that I've gotten my brain straightened out on the correct wiring diagram (is there a gun to head emoticon?), I'll get things running this weekend. While I'm doing my planning, I have two more questions. 1) I purchased a voltage reducer and bus bar to run accessories. In those directions it says to mount on aluminum, which will act as a heat sink. Where do people mount these things? I've searched the battery/motor/controller box and all I can find for mounting is two uprights just behind the motor. I could install some aluminum between the uprights and place the reducer there but can anyone say "inaccessible"? Where are others putting their reducer on an old DS model? 2) Once I get all these wires hooked up, should I put battery terminal spray on everything? Connections on the Alltrax? Solenoid? F/R switch? Motor terminals? I don't want any corrosion and I do frequent the beach so I'm inclined to spray everywhere. Any problems with this idea? Thanks in advance for the help. You guys are a lifesaver for us cart noobs. |
11-16-2017, 07:09 PM | #20 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
|
Re: Poopsie's on Bypass
Spraying everything is a good idea in a corrosive environment. Do both you and me a favor and get the cart running before you start installing the voltage reducer and 12v accessories. That way we have a clear chance at getting the cart running forward and reverse properly and road tested.... before any more work is done... and yes you can add an aluminum plate to mount the reducer to... the reducer should be close to the batteries and only the 12v fuse panel needs to be accessible. GL
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