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Old 12-29-2017, 06:47 AM   #11
BGoat
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Default Re: Another melted terminal saga

I understand that, but the previous owner apparently didn't. He had a problem with it not running before I got it. He pulled the motor, thinking it was bad, and broke the brushes in the process. If you had seen the wiring on this thing, it would be fairly easy to see why it wouldn't run.
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Old 12-29-2017, 09:23 PM   #12
theboss20
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Smile Re: Another melted terminal saga

And do not use the split kind of lock washers...heat causes them to lose their tension...especially the Chinese made lock washers...when they collapse the wires vibrate loose and...well you know the rest.
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Old 12-30-2017, 04:02 PM   #13
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Default Re: Another melted terminal saga

No lock washers, but good advice.
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Old 12-30-2017, 05:22 PM   #14
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Default Re: Another melted terminal saga

Do you have some photos of this whole mess?
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Old 12-31-2017, 07:15 AM   #15
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Default Re: Another melted terminal saga

Yep.let me read through to figure out how to post them. Every forum is different, and have different size restrictions.
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Old 12-31-2017, 07:36 AM   #16
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Default Re: Another melted terminal saga

One is the back of the charging receptacle, complete with alligator clip. One is the homemade terminal that was on the motor, then notice the nail holding the microswitch.
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Old 01-02-2018, 05:27 AM   #17
yawood
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Default Re: Another melted terminal saga

At least the nail is just a mechanical thing, not electrical.

A person with that level of knowledge and mechanical ability shouldn't be allowed to lift a tool.

I'm glad it has now got a competent owner who can give it the TLC it deserves.

Good luck
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Old 01-02-2018, 07:19 AM   #18
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Default Re: Another melted terminal saga

Thank you for the complement.
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Old 01-02-2018, 09:10 AM   #19
Lochlin
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Default Re: Another melted terminal saga

Actually, that homemade copper tube terminal doesn't look as bad as I expected it to look. The previous owner certainly had some brass ones with the alligator clip though.

Don't feel bad, I have restored about 5 old HDs now and those carts can be Mickey Moused a million different ways. I have seen some weird stuff, that's for sure. Then again, I have stumbled across some genius work-arounds here and there as well.

Perhaps we need a "crazy stuff you have found when working on a cart" thread.
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