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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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08-07-2018, 05:34 PM | #1 |
Not Yet Wild
Join Date: Aug 2018
Posts: 2
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replacing G2 starter/generator
I have had my G2 to 3 different shops, replaced batteries, voltage regulator, lots of parts, but never the starter/ generator. Cart has to be plugged into a charger nightly to run. From what I've read it has to be the starter. I bought a new one and I need to install . Any help would be greatly appreciated
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08-07-2018, 06:33 PM | #2 |
Gone Wild
Join Date: Oct 2017
Location: Harrisburg, PA
Posts: 380
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Re: replacing G2 starter/generator
Take plenty of pictures of the wiring. Tag the wiring with the labels on the starter/generator. Disconnect the negative battery cable. Loosen and remove the top and bottom bolts on the starter/generator and remove the belt. Leave the belt around the engine. Loosen all the wiring and remove each one by hand. Install the new unit with the old hardware and slip the belt around it. Tension the belt using the top adjuster bolt and then tighten the top and bottom mounting bolts. Reconnect all the wires and don't overtighten. Gently touch the battery cable to the battery to make sure there's no huge spark which would mean you connected something wrong or something is touching ground and there is a short. If that goes well, reconnect it. Jack up the back end of the cart, leave the body up, turn the key on, and press the gas pedal to test.
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08-08-2018, 12:00 PM | #3 |
Not Yet Wild
Join Date: Aug 2018
Posts: 2
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Re: replacing G2 starter/generator
Thanks, I'm going to give it a try in the next couple of days. I'll post how it went, thanks again!
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08-09-2018, 05:31 AM | #4 |
Admin/Moderator
Join Date: Dec 2006
Location: Ohio
Posts: 18,052
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Re: replacing G2 starter/generator
Pretty straight forward, As was said, lots of pics and don't over tighten the belt.
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Ron
PLEASE VISIT Our Sponsors * BGW GEAR The Store The G2 Project * Swing Arm Drop & Repair * Geep1 Project |
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