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Old 10-24-2009, 12:29 PM   #1
felocarp
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Join Date: Oct 2009
Posts: 2
Default help rebuilding a fuel pump on 95 club car

I bought the fuel pump rebuild kit but can't figure out how to get the little round diaphrams holders into the little holes that hold them in place. Any suggestions?
Thanks!
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Old 10-25-2009, 11:49 AM   #2
crash12888
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Join Date: Jan 2007
Location: Chesterfield, Va
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Default Re: help rebuilding a fuel pump on 95 club car

Welcome to BGW, There's no beating around the bush on this one, They're a pain in the butt.
Use a 1/4" drill bit in hand and chamfer the edge of the hole just to knock the sharp edge off of it.
Lube up the rubber plug and push it in with a 1/8" allen wrench.
Then use an ice pick or dental pick and install the diaphram over the plug head.
Some might say otherwise but I usually don't replace the rubber plugs, just the diaphram disc.
Keep us posted.
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Old 10-25-2009, 02:35 PM   #3
felocarp
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Default Re: help rebuilding a fuel pump on 95 club car

Thanks! Great advice.
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