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| Gas Club Car Gas DS, and Precedent golf cars |
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09-03-2014, 06:57 PM
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#1 |
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Not Yet Wild
Join Date: Sep 2014
Location: south eastern Idaho
Posts: 11
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starter pulley shaft installation 89 DS club car
ok sorry if I passed this while trying to search for info. anyways my 89 ds clutch was slipping so I pulled it off , cleaned all the gunk out and put it back together. I stated the engine in gear and the whole clutch assembly just popped off ! so now im trying to figure out how to put it back on . it came apart where the starter pulley is attached to some kind of extension shaft . I notice there are threads in the crankshaft but the bolt that went in the clutch at the end of the shaft is only about 1" long . is it pressed on ? anyone know or have any ideas ???
I just tried to post pictures of the shaft and crank but it wont allow me to post pics until I been on here for 7 days, so if u don't know please check back in a week so I can post the pics. thanks! |
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09-03-2014, 09:03 PM
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#2 |
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Not Yet Wild
Join Date: Sep 2014
Location: south eastern Idaho
Posts: 11
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Re: starter pulley shaft installation 89 DS club car
I found that a tool is usually required to take it off . tool looks like a long bolt or timming pin with no threads on the end of it. is there a tool to install it?
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09-03-2014, 10:26 PM
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#3 |
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Gone Wild
Join Date: Apr 2014
Location: dallas tx
Posts: 185
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Re: starter pulley shaft installation 89 DS club car
Ive never taken a clutch apart. I just by new ones when needing replacing. The drive clutch you are talking about attaches to the motor. The crank on the motor is tapered. The clutch goes on this taper about an inch and a half. There should be a 5 to 6inch long bolt that goes threw the clutch and into the end of the crank. They do not press on with a tool. Just put on the crank and tighten down the long bolt.
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09-04-2014, 06:28 AM
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#4 |
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Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,845
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Re: starter pulley shaft installation 89 DS club car
Agreed with everything EZGoF said. Here's an exploded view of how your clutch goes back together. #16 is the 5-6" long bolt mentioned earlier.
 golfcartpartsdirect.com/Category/52 |
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09-04-2014, 12:28 PM
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#5 |
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Not Yet Wild
Join Date: Sep 2014
Location: south eastern Idaho
Posts: 11
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Re: starter pulley shaft installation 89 DS club car
wow wtf ? lol mine never had the 5-6 " bolt . mine has a bolt thats only about 1" in its place. some one must have messed with it before i got to it. weird part is it drove for a couple of years with no bolt holding it on hence why i thought it was maybe pressed on. thanks for the diagram tho thats exactly what i was looking for.
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09-05-2014, 06:36 AM
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#6 |
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What the ....?
 Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,927
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Re: starter pulley shaft installation 89 DS club car
The bolt is 3/8-24 x 5 1/2" regular thread, (97+ carts are reverse thread)
I don't know much about the retaining washer, my parts list just says: "Washer, 3/8" Type B Flat"  |
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09-05-2014, 12:05 PM
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#7 |
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Not Yet Wild
Join Date: Sep 2014
Location: south eastern Idaho
Posts: 11
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Re: starter pulley shaft installation 89 DS club car
Awesome thanks lockman1
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