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Electric Club Car Electric DS, and Precedent golf cars |
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07-03-2017, 07:49 PM | #21 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: Bypassing Club Car IQ OBC
1 - Flip the vehicle into TOW position.
2 - Disconnect the wires from the MAIN positive and MAIN negative battery posts. 3 - Un-Plug the Six Pin connector from the OBC. 4 - Locate the #6 gauge BLACK wire that runs through the hole in the OBC. On the battery side, take two pairs of pliers and "Curl" the wire terminal to reduce the overall diameter of it and pull it through the hole in the OBC. 5 - Locate the black 10 gauge wire that is bolted to the back of the charger receptacle. You're going to see two of them. One is a simple loop from the receptacle pin to the fuse on the back of the receptacle. Leave this one in place. The other one runs down into a wire loom. Follow this wire all the way to the OBC and cut it off at the OBC. 6 - Cut grey wire flush with the back of the charger receptacle. 7- Remove grey wire from wire loom running to the OBC. Discard grey wire 8 - Loosen the two bolts that hold the OBC in place. 9 - Remove OBC. Cut OFF the 6 pin connector from the OBC. 10 - Throw OBC in trash can 11 - Take a small flat-head screwdriver and remove the wedge-lock connector from the center of the six pin connector. When the wedge lock is removed you'll see small tabs inside the connector that hold the pins in place. Remove all wires except for the white wire and the blue wire and throw them in the trash. 12 - Re-Install the wedge-lock connector. Give a slight tug on the remaining blue wire and white wire and make sure they're locked tightly into the connector. 13 - Solder the Blue wire to the White wire on your "Adapter" that you've just built. Be sure to use heat shrink tubing over the new connection. 14 - Plug the adapter into the vehicle wire harness where the OBC was originally plugged in. 15 - Install a 5/16" ring terminal on the end of the 10 gauge black wire that you cut off near the OBC. Connect this wire to the small ground block that the other 10 gauge wire from the OBC was running to. You can discard the other section of 10 gauge wire from the block. It's no longer necessary. Make sure to leave the wire in place that runs from the ground block to the controller. 16 - Flatten the terminal back out and re-install it on the main negative battery terminal. Re-connect the 10 gauge and 6 gauge wires to the main Positive terminal at this time as well. Put car in RUN position. 17 - Plug in smart charger. 18 - Watch it charge. |
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