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06-03-2022, 08:34 PM | #1 |
Not Yet Wild
Join Date: Jul 2019
Posts: 26
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99 DS battery tray specs
Can anyone tell me the dimensions of a 1999 DS battery tray?
Can this be purchased aftermarket, or do I have to repair it with aluminum angle iron? Thanks! |
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06-03-2022, 08:46 PM | #2 |
Nincompoop village idiot
Join Date: Apr 2018
Location: Michigan
Posts: 9,666
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Re: 99 DS battery tray specs
What’s wrong with it? Is the aluminum corroded out? You can use aluminum angle iron and aluminum rivets and drill/rivet it to what’s still structurally sound. It’s not common for the tray to be completely trashed like a steel tray.
If the whole tray is trashed then it’s better to use aluminum angle and weld it back together proper. |
06-03-2022, 09:21 PM | #3 |
Not Yet Wild
Join Date: Jul 2019
Posts: 26
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Re: 99 DS battery tray specs
The tray has corroded out on a few of the pieces of angle iron. I am planning on riveting new aluminum angle iron where it is needed.
The cart is a couple of hours away and it would be easier to make the cuts at home if I knew the specs. |
06-04-2022, 12:18 AM | #4 |
Nincompoop village idiot
Join Date: Apr 2018
Location: Michigan
Posts: 9,666
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Re: 99 DS battery tray specs
Aluminum is soft and cuts easy. A sawzall or even a hack saw would make quick work of it even on site.
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06-04-2022, 07:52 AM | #5 |
Not Yet Wild
Join Date: Apr 2022
Posts: 15
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Re: 99 DS battery tray specs
Assuming you have the 6 8volt configuration you will need angle cut to 15inch. You would need a total of 4 pieces to do both outer trays. The center tray is rotated and requires one piece approximately 17 inch long. The other rail for center is the main frame. This center rail is likely going to need trimming as the frame rails it sits on runs at an angle.
The inside dimension to hold two batteries with a little space for hold down bracket is 15x10-1/4 Inches. Hope this helps. |
06-05-2022, 08:45 AM | #6 | |
Not Yet Wild
Join Date: Jul 2019
Posts: 26
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Re: 99 DS battery tray specs
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