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Old 08-19-2012, 07:20 AM   #1
Dela
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Default Lighting issues, freedom bar

Specialists - you know who you are - my freedom bar doesn't turn on with key all of a sudden.

Brake lights work, turn sigs work, hazzards work, but no headlights with key turn...

Any thoughts?
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Old 08-19-2012, 07:45 AM   #2
JohnnieB
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Default Re: Lighting issues, freedom bar

Blown bulbs.
If they are halogen, they could have gotten zapped if they were turned on while cart batteries were on charge.

Or, a blown fuse
Or mice chewing on the wires.
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Old 08-19-2012, 08:34 AM   #3
Dela
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Default Re: Lighting issues, freedom bar

Odd thing is the brake lights turn on with brake pedal pressed and with blinkers and hazzards on - but not with key turned to lights on

Fuses are all good

I did disconect the horn yesterday and then replaced as was but don't see how that could have done it.
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Old 08-19-2012, 08:56 AM   #4
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Default Re: Lighting issues, freedom bar

Get your multimeter and check for voltage at the light if none then trace the wire back checking for cuts
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Old 08-19-2012, 08:58 AM   #5
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Default Re: Lighting issues, freedom bar

Get your volt meter out, pull one of the lights out from the back and see if there is voltage there. If there is no voltage trace it back towards the fuse area, the wires should run under the driver side back to the fuse panel.
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Old 08-19-2012, 09:07 AM   #6
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Default Re: Lighting issues, freedom bar

Is there an echo in here?
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Old 08-19-2012, 09:28 AM   #7
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Default Re: Lighting issues, freedom bar

What happens to the +12V on the battery side of the fuse block when you turn on lights?

I'm thinking the wires from the +12V source and from B- are the only things the brake lights/turn signals and headlights have in common.
A bad wire or connection there might pass enough current to run the lower amp stuff and drop too much voltage for anything to work when the high current headlights were turned on.

I had a piece of wire that had most of the strands broken doing something like that and I chased my tail for quite a while before I accidentally found it by feel.
(The wire simply didn't feel right when it slide between my fingers, so I yanked on it and broke the last two or three strands. Then the insulation would stretch when I tugged. )
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Old 08-19-2012, 10:42 AM   #8
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Default Re: Lighting issues, freedom bar

The separate 12v circuit contacts in the keyswitch may have worn out. I replace that keyswitch about once a year it seems. That's probably because I don't use a relay to trigger my headlights circuit, forcing full circuit current thru those contacts.
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Old 08-19-2012, 10:42 AM   #9
Dela
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Default Re: Lighting issues, freedom bar

Welp, I got lucky boys!!

Voltage meter showed all good - so traced wires back, all good - hmmm....

Unscrewed ring nut holding key switch and then screwed back on... lights all good

No idea what it did, but it worked...

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