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Old 10-12-2012, 12:48 PM   #11
Ozzy88
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

The one on the solenoid is missing, the one on the fr switch is there. The only way i could get sol to click was to jump a negative from batt to the blue wire terminal, and still didnt move cart. If a new controller is needed, which do u recommend i get, in detail please, and where from? Again, THANKS ALOT GUYS!!! Most helpful site i've ever seen!
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Old 10-12-2012, 01:03 PM   #12
scottyb
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

Go Here > http://cartsunlimited.net/Custom_Options.html
You scroll about half way doen the page and see Ezgo DCS Carts
Pkg #505 is what most people use on this cart. You get the 400 amp controller and the HD solenoid with resistor & diode.
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Old 10-30-2012, 05:29 PM   #13
Ozzy88
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

If u guys are still reading this, got a new controller. Sol clicks now, still wont move. Black wire from controller to pedal is between 13-15 volts, nothing on white wire coming back.
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Old 10-30-2012, 06:00 PM   #14
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

With the DVMM set to volts.
Key on
Cart in gear
Attach the negative lead to the battery main - and probe the white wire at the ITS or the controller end.
Depress the peddle and read the meter.
Voltage should be 1v (+/- 1/2v) when the solenoid clicks and 2.7 v at full throttle.
This test is for stock Curtis controller
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Old 10-30-2012, 07:06 PM   #15
Ozzy88
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

Nothing on white wire, no volts
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Old 10-31-2012, 07:48 AM   #16
JohnnieB
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

Check continuity of white wire between controller and ITS coil.
There are a couple in-line connections.
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Old 10-31-2012, 01:08 PM   #17
Ozzy88
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

checked connection, found bad conn in plug. Straight wired, now i have 12 v on black, and 5.2 v on white, whether accelerator is depressed or not, im stumped.
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Old 10-31-2012, 01:24 PM   #18
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

Went back and checked something, i unplugged ITS and black wire voltage went to 14.56 Bad ITS?
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Old 11-01-2012, 04:53 AM   #19
JohnnieB
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

That's what the book says.

Of course the voltages given in the attached ITS test only apply if the replacement controller was a stock DCS controller (Curtis 1206SX)
Attached Images
File Type: jpg DCS - ITS - Testing.jpg (149.8 KB, 0 views)
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Old 11-01-2012, 08:20 AM   #20
scottyb
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Default Re: 95 Ezgo DCS, no solenoid click, wont go

Quote:
Originally Posted by Ozzy88 View Post
Went back and checked something, i unplugged ITS and black wire voltage went to 14.56 Bad ITS?
Hmmm...? That is a bad ITS voltage reading but, I can't be sure everything else is okay.
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