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Old 07-01-2013, 09:25 PM   #1
Smith Island Gal
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Default How to make new frame

Has anyone ever made a custom made frame? Our frame is shot and we want to design a new cart so we would like to have an aluminum frame custom made. We live on Island in Chesapeake Bay so we cannot have a steel frame as it completely rusted out.....engine still good but frame shot so we're looking at options...any advice???
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Old 07-01-2013, 09:41 PM   #2
golf cart man
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Default Re: How to make new frame

if it were me, i would probably buy a new cart or find a cart that is complete electronics wise and is missing a body. I stick with club cars because they have an aluminum frame. There are lots of custom bodies for sale for them. eBay has some cool ones like a 65 mustang looking body and also a 57 chevy look alike body. there are others too. For my skill level thats what I would do. As far as building my own frame I dont have the resources to do so and paying for one to be made would probably cost more than a complete older club car would.
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Old 07-01-2013, 09:51 PM   #3
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Default Re: How to make new frame

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Originally Posted by Smith Island Gal View Post
Has anyone ever made a custom made frame? Our frame is shot and we want to design a new cart so we would like to have an aluminum frame custom made. We live on Island in Chesapeake Bay so we cannot have a steel frame as it completely rusted out.....engine still good but frame shot so we're looking at options...any advice???
Welcome to BGM Smith Island Gal!
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Old 07-01-2013, 09:52 PM   #4
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Default Re: How to make new frame

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Originally Posted by Smith Island Gal View Post
Has anyone ever made a custom made frame? Our frame is shot and we want to design a new cart so we would like to have an aluminum frame custom made. We live on Island in Chesapeake Bay so we cannot have a steel frame as it completely rusted out.....engine still good but frame shot so we're looking at options...any advice???
GCM may be on to something. My 99 Club Car DS has an aluminum frame and you can find them pretty cheap, especially broken down ones. Not sure what kind of cart you have now but If you are mechanically inclined I'm sure you can make what ever parts you have adapted to a club car. Good luck with your search!
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Old 07-02-2013, 09:35 AM   #5
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Default Re: How to make new frame

I would go with the club car because of the Aluminum Frame. I had one at the beach and it never rusted. Had another one that that was not aluminum that did rust almost completely out.

For your area I think the Club Car is the best route. I also used a product called POR15 on the top support rails and any other place I could get to. You may want to try using the POR15 on non aluminum parts.

Good Luck!
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Old 07-02-2013, 09:39 AM   #6
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Default Re: How to make new frame

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Welcome to BGM Smith Island Gal!
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Old 07-02-2013, 10:06 AM   #7
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Default Re: How to make new frame

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OOPS! BGW, BGW, and once again BGW! I was typing upside down, yeah that's it...that's my story and I'm sticking to it!
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Old 07-02-2013, 11:50 PM   #8
Smith Island Gal
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Default Re: How to make new frame

Clarification: We are purchasing a new/used cart arriving next week that is a Club Car. We are wanting to salvage this engine, etc. because it works well and make it into another vehicle. Do you think we could ultimately use a Club Car frame or are they too different???
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Old 07-03-2013, 01:03 AM   #9
black&yellow
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Default Re: How to make new frame

you mean an EZGO engine and Club Car frame? your clarification didnt clarify too well...
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Old 07-04-2013, 01:51 AM   #10
Smith Island Gal
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Default Re: How to make new frame

That's common in my state of confusion :) Yes, I want to take an EZGO cart and put it on a Club Car frame...will that work??
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