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12-06-2016, 08:17 PM | #1 |
Not Yet Wild
Join Date: Nov 2016
Posts: 3
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Yamaha G9a ignitor fix
Ran into the issue recently where I found that my cart had lost spark. Naturally I turned to the web which led me here to find several threads on how I'm not the only one, but nothing super helpful. Tracked down the service manual and followed the steps on lost spark. [see attached pictures for reference on the procedure as I don't intend to type a whole heck of a lot]
Long story short I did all the proper testing with a meter and checked wiring connections and the condition of the harness etc. It all led me to the final step: REPLACE IGNITOR. When I saw that it was a whopping $159.99 I wasn't quite ready yet to take the chance with my money. I pried the old unit open at the front and carefully slid the circuit board out to inspect. Everything looked to be ok as far as anything obvious goes, no broken connections or sign of burning. So I brought it to a good friend of mine who I give a lot of credit to. He gave it a quick glance and pointed to the transistor. [picture attached] Model D1071. He pointed out how on the board it is mounted to a heat sync and it gets very hot is likely to be your first point of failure. So I turned to eBay and found a few replacements that ship from China. I really didn't want to wait a month so I found a cross reference chart for the transistor and went with model BU910. I got a 3 pack for $8 and received the parts rather fast. Carefully soldered the old one off and the new one on and felt very doubtful that it would work, but I figured what the heck. Needless to say that did the trick and now I'm back up and running again for $8. I hope this helps someone. I wish I took more photos at the time but I wasn't really thinking it was gonna work at first. I did however attach a picture of my crude yet effective solder job on the back of the board. |
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12-10-2016, 04:35 PM | #2 |
Vegas modded 420
Join Date: Jun 2009
Location: West MI
Posts: 15,445
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Re: Yamaha G9a ignitor fix
Wow thanks for the post, and yes you are right anything that gets hot is often the one to die first. I have two that still work so I never messed with them, might have a use for them so keeping them.
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10-13-2017, 12:52 AM | #3 |
Not Yet Wild
Join Date: Oct 2017
Posts: 1
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Re: Yamaha G9a ignitor fix
Thank You for this
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10-13-2017, 07:05 AM | #4 |
Gone Wild
Join Date: Mar 2015
Posts: 461
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Re: Yamaha G9a ignitor fix
I just tried this with a same brand and number transistor and it didn't work, I believe the new transistor was different then the old. I didn't have desolder braid so I ruined the old transistor and couldn't reuse it. I would try the other number transistor in the post.
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10-13-2017, 09:03 AM | #5 |
Not Yet Wild
Join Date: Aug 2017
Posts: 61
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Re: Yamaha G9a ignitor fix
2SD1071 is what to look for.
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10-13-2017, 05:00 PM | #6 |
Gone Wild
Join Date: Mar 2015
Posts: 461
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Re: Yamaha G9a ignitor fix
I'll look
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yamaha g9a ignitor fix |
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