lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO
Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



 
 
Thread Tools Display Modes
Prev Previous Post   Next Post Next
Old 07-12-2016, 12:03 PM   #1
KRAZYMATT
Gone Wild
Club Car
 
Join Date: Aug 2010
Location: Central Florida
Posts: 1,506
Default Charging Problems W/ Total Charge 1

Having some issues with EZGO Automatic Battery Charger "Total Charge 1" (the green face charger). Coworker got in the cart and pulled away with charger still plugged in. Charger fell off shelf about 5' high. Unit wont charge when plugged into cart (cart charge read 33.9vdc on multimeter). I opened it up, fuse is good, breaker is closed/ not tripped. I got 120 into im guessing what is called the relay board. I get nothing out of it weather the cart is plugged into it or not. Ive checked the voltage at the charge port on the cart and read a battery charge of 33.9 volts. I took the yellow wire (120 out from relay board) off the mechanical timer and just brought the 120 (from the line-in after the fuse) right up to the timer (bypassing the relay board) and the charger turns on with the timer and output at the charge plug read 41vdc with a meter. Is there a way to test the board? Im guessing the board is supposed to sense a load (cart being plugged in) before it will allow the charger to come on? What is the cut in voltage and cutout voltage the board looks for? It is working now with the relay board out of the loop but im afraid its just going full output and do not want to ruin a fairly new (6 month old) set of batteries. The cart was ran down to 33vdc and I charged them up to around 36vdc with the charge board bypassed. I did not check the diodes or the capacitor. When the charger is plugged in to the cart should the red and black wires going to the relay board read the same level charge as the cart batteries?
Attached Images
File Type: jpg IMG_8712.jpg (93.4 KB, 0 views)
File Type: jpg IMG_8715.jpg (78.0 KB, 0 views)
File Type: jpg IMG_8716.jpg (84.8 KB, 0 views)
File Type: jpg 127362d1447006787-total-charge-20484-wiring-diagram-total-charge-green-face-parts-pg-2.jpg (101.6 KB, 0 views)
Attached Files
File Type: pdf 127360d1447006145-total-charge-20484-wiring-diagram-total-charge-wiring.pdf (104.9 KB, 0 views)
KRAZYMATT is offline   Reply With Quote
 
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO




Similar Threads
Thread Forum
Ez go total charge iii problems Electric EZGO
Textron Total Charge Not Charging Electric EZGO
Total Charge III problems Electric EZGO
Total Charge III Charger problems, need schematic Electric EZGO
total charge IV only charging for an hour?? Electric EZGO


All times are GMT -5. The time now is 03:27 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.