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Old 11-10-2009, 09:49 PM   #11
mikesmotortoys
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Default Re: 04 EZGO PDS Losing power

Lifted PDS with 5 year old batteries will need:

DCX / PDS Controller
4 gauge cables
New batteries

No getting around it, unfortunately...

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Old 11-10-2009, 10:11 PM   #12
ta17
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Default Re: 04 EZGO PDS Losing power

Had batteries tested. They are original but all are fine,no dead cells and holding good charge. Had a heavy duty solenoid installed and 4 gauge cables put in along with a new controller(400amp alltrax). Had EVERYTHING tested and no problems AND IT IS STILL DOING THE SAME THING! I lose power after about 10 minutes. Wait a minute, and get power back. Its driving me nuts. Im completely stumped at this point. Let me know if you find out what the problem is.
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Old 11-10-2009, 10:13 PM   #13
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Default Re: 04 EZGO PDS Losing power

Controller

What did yoiu replace it with - a stock unit?

Is your reverse buzzer hooked up?

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Old 11-10-2009, 10:17 PM   #14
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Default Re: 04 EZGO PDS Losing power

Here is the 99% finished cart anyways. Put a ton of work and $$$ into it!
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Old 11-10-2009, 10:18 PM   #15
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Default Re: 04 EZGO PDS Losing power

Quote:
Originally Posted by mikesmotortoys View Post
Controller

What did yoiu replace it with - a stock unit?

Is your reverse buzzer hooked up?
Need to know this...

Factory EZGO - Bad Boy Buggy - Dixie Chopper Mowers
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Old 11-10-2009, 10:18 PM   #16
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Default Re: 04 EZGO PDS Losing power

400amp alltrax. Reverse is hooked up. Its very frustrating.
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Old 11-10-2009, 10:21 PM   #17
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Default Re: 04 EZGO PDS Losing power

OK - How did you "test" the bateries? The alltrax will not have the thermal cutoff, as a stock control would have. Cables are an issue - you need 4 gauge. There may be an issue with the controllers programing?

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Old 11-10-2009, 10:25 PM   #18
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Default Re: 04 EZGO PDS Losing power

I took it to an ezgo dealer who did a cell test on each battery. He also checked the solenoid and said that it was running a little hot and put in a heavy duty one that gave it a little more power.(He also checked the controller and it wasnt throwing any codes.Said it was fine. )That seemed to help the problem for a week or so but now it is doing the same thing.
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Old 11-10-2009, 10:31 PM   #19
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Default Re: 04 EZGO PDS Losing power

Quote:
Originally Posted by ta17 View Post
I took it to an ezgo dealer who did a cell test on each battery. He also checked the solenoid and said that it was running a little hot and put in a heavy duty one that gave it a little more power.(He also checked the controller and it wasnt throwing any codes.Said it was fine. )That seemed to help the problem for a week or so but now it is doing the same thing.
First off - a hydrometer test only tests for acid. Your dealer should have done a discharge test - the ONLY true way to test your battery pack and how it works in series.

Solenoids can and do get hot. Especially if your running batteries with alot of resistence.

Controller is most likely fine - I still believe you have a battery and cable issue.

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Old 11-10-2009, 10:56 PM   #20
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Default Re: 04 EZGO PDS Losing power

I changed to new 4g cables. New batteries are next I guess.Thanks.
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