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Old 11-17-2013, 02:01 AM   #11
Ninjaneer
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Join Date: Aug 2013
Posts: 32
Default Re: 88 EZGO Drive Clutch Repair

I ended up buying a new drive pulley, but eventually I got the old pulley apart.

Here is how I took it apart:
1. Remove the 6 screws on the cover plate. (spring will be pushing against it)
2. Remove cover plate, cover and spring.
3. Knock out the 3 roll pins in the triangle.
4. Brace the starter pulley (I used ratchet straps and quick grips)
5. Rotate triangle plate (and pulley half) clockwise (left-hand thread)

Turning the triangle plate was not easy on mine. A custom spanner wrench would have been useful, but I was stuck using a hammer with with a punch, to put the force on the tips of the tirangle

With everything apart you could replace/repair parts, assuming you can find or make them.
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